PETpla.net Insider 03 / 2013

MARKET SURVEY 24 PETplanet insider Vol. 14 No. 03/13 www.petpla.net 03/2013 MARKET survey Company name ProTec Polymer Processing GmbH Starlinger & Co. Ges.m.b.H. Postal address Telephone number Web site address Contact name Function Direct telephone number Fax E-Mail Stubenwald-Allee 9, 64625 Bensheim; Germany +49 6251 77061 - 0 www.sp-protec.com Rainer Trapp Head of Sales and Project Management Recycling +49 6251 77061 141 +49 6251 77061 580 rainer.trapp@sp-protec.com Sonnenuhrgasse 4 1060 Wien, Austria +43 1 59955-0 http://recycling.starlinger.com Elfriede Hell, MBA General Manager Division Recycling Technology +43 1 599 55 241 +43 1 599 55 180 recycling.he@starlinger.com Bottle to granulate 4 models: recostar PET FG, FG+, PET iV+, PET iV+ Superior Input variable: collected pressed bottles, various colours Yes - including design and implementation of turn-key sorting and washing plants Engineering of washing lines and / or a turn-key project with components and technologies available in the market Output: Granulate with approval Yes Yes (decontaminated for food-contact, IV increased, AA < 1ppm, lowest VOC level) Capacity [t/a] Output: 6,000 - 25,000 (input depending on quality of input material (post consumer bottles / flakes) 6,000 - 26,000 Floor space [m²] 3,000 - 14,000 incl. bottle, flake & pellet storage Depending on design Which approvals EFSA, FDA, Anvisa, brand owners Several USA / FDA (C-H),Austria, Germany BfR, Ilsi, France /AFSSA, Finland,Australia, Bolivia, Canada, Switzerland, Peru (pending); follows EFSA requiremens; brand owners Fresh water consumption per tonne output [m³/t] Depending on design, quality of input material and local conditions. Depending on design Consumption kWh per tonne output [kWh/t] Depending on design, quality of input material, local conditions and available utilities Depending on design Flakes to granulate 4 models (see above) Input variable: Flakes, coloured pro- portion max 5%, not much chlorine Yes, standardized process will be able to produce final product as per customer specifications and with iV levels up to 1.2dl/g Output: Granulate with approval Yes, for direct food contact Including iV increase and lowest VOC levels, AA < 1 ppm Yes (decontaminated for food-contact, IV increased, AA < 1ppm, lowest VOC level) Capacity [t/a] Output: 6,000 - 25,000 t/a 1,500 - 26,000 (5 extruder sizes) Floor space [m²] 400 - 800 depending on capacity 130 - 540 Which approvals EFSA, FDA, Anvisa, brand owners Several USA / FDA (C-H),Austria, Germany BfR, Ilsi, France /AFSSA, Finland,Australia, Bolivia, Canada, Switzerland, Peru (pending); follows EFSA requirements; brand owners Fresh water consumption per tonne output [m³/t] < 0.5 approx. 0,15 Consumption kWh per tonne output [kWh/t] < 500 (depending on design and required rPET specifica- tion) approx. 410 (depending on design) Bottles to flakes 4 models (see above) Input variable: collected pressed bottles, various colours Yes, including design and implementation of turnkey sorting and washing plants Engineering of washing lines and / or a turn-key project with components and technologies available in the market Output: Flakes with/without approval Yes, hot-washed PET flakes to be used in different applications (incl. further processing for food contact) Yes (decontaminated for food-contact, IV increased, AA < 1ppm, lowest VOC level) Capacity [t/a] Input sorting plant: up to 50,000 Input washing plant: up to 25,000 3,700 - 10,500 (5 sizes) Floor space [m²] 2,000 - 2,500 approx. 150 Which approvals EFSA, FDA, Anvisa, brand owners approvals for further processing to rPET for food contact FDA (hot-fill), follows EFSA requirements Fresh water consumption per tonne output [m³/t] Depending on design, quality of input material and local conditions Consumption kWh per tonne output [kWh/t] Depending on design, quality of input material, local conditions and available utilities 120 - 250 (incl. bottle washing to SSP) Miscellaneous Company also offers systems for Company also offers bottle-to-non woven systems Bottle-to-film Yes - turn-key solutions Yes Bottle-to-fibre Yes - turn-key solutions Yes Bottle-to-strapping Yes - turn-key solutions Yes