PETpla.net Insider 11 / 2016

MARKET SURVEY 36 PETplanet Insider Vol. 17 No. 11/16 www.petpla.net Moulds for caps/closure production 11/2016 MARKET survey Systems for cap/closure production Company name z-werkzeugbau-gmbh Corvaglia Mould AG Postal address Telephone number Web site address Contact name Function Direct telephone number Fax E-mail Dr. Walter Zumtobel Str. 9 6850 Dornbirn, Austria +43 5572 7272 720 www.z-moulds.com Mr Michael Fink VP Sales & Marketing +43 5572 7272 721 +43 5572 7272 8621 michael.f ink@z-moulds.com Hörnlistrasse 14 8360 Eschlikon, Switzerland +41 71 973 77 77 www.corvaglia.ch Mr Albert Brunner Director Sales & Service +41 71 973 77 52 +41 71 973 77 78 a.brunner@corvaglia.ch 1) Filling good beverages Carbonated and non-carbonated drinks, water, juices, etc. Carbonated soft drinks & non-carbonated pressurised & non-pressurised beverages including water, juices, teas, milk/dairy, coffee, beer, isotonics, energy drinks, etc. other Edible oil, dairy, beer, etc. Edible oil, detergents, other filling goods possible upon request individial cap solutions Personal care and household products Possible, upon request 2) Closure: type All single-piece standard closure dimensions for all neck finishes, sports closures, flip-tops, push-pulls, multi-component closures. Flat top & sports closures for 26-29, 30, 31, 33, 37, 38, 48mm neck finishes, e.g. Alaska, 1810, 1881, 29/25, 30/25, 33 HF, 33 ACF, 38 HF, 38 ACF material HDPE, LDPE, PP, TPE, … HDPE (PP for transparent parts) weight Lowest from 0.8g starting from 0.8g 3) Moulds: a Clamping dimensions/Cavities 16 to 128 cavities 24 - 96 cavities b Preferred hot runner suppliers Mold Masters Corvaglia and others 4) Special features Several patented technologies for most efficient closure production Closure design approvals from all major beverage brand owners Postal address Husky Injection Molding Systems Ltd. Arburg GmbH + Co KG Postal address Telephone number Web site address Contact name Function Direct telephone number Fax E-mail 500 Queen Street South Bolton, ON, Canada L7E 5S5 +1 905 951 5000 www.husky.co Mr Michael White Business Manager - Beverage Closures +1 905 951 2913 ext. 2913 +1 905 951 5337 mwhite@husky.ca Arthur-Hehl-Strasse 72290 Lossburg, Germany +49 7446 33 0 www.arburg.com Mr Andreas Reich Senior Sales Manager Packaging +49 7446 33 3240 +49 7446 33 3185 andreas_reich@arburg.com Systems for cap/closure production 1 Model HyCAP4 System Hidrive Packaging 2 Procession technology Injection moulding system with reciprocating screw. Shot capacity (197g - 404g), throughput capacity (125kg/h - 225kg/h). Injection Moulding 3 Clamp force 225t - 500t (2,250kN - 500kN) 130 - 460t 4 Cycle time (guaranteed 98% closure system efficiency for): Cycle times as fast as 2.2s | ~ 2,500 caps/min ~ 3.7 - 4.0s ~ 4.0 - 4.3s ~ 2.8 - 3.2s ~ 2.5 - 2.8s ~ 4.2 - 4.5s a_High speed production: closure type/weight/cavities: caps/min PCO 1881; 2.35g PCO 1810; 2.65g 29/25; 1.2g 26 mm; 1.0g 38 mm; 2.9g b_Individual cap solution: closure type/weight/cavities: caps/min 5 Drive concept Clamp Motion is a belt driven ball screw (electrically driven) Hybrid machine technology, servo-electric axes for clamp, ejection and dosing, hydrau- lic accumulator for injection 6 Energy consumption (kwh/kg) Application dependent. Among industry best in terms of energy consumption. 7 Preferred mould makers Husky & HyCAP tooling platform z-moulds, Wiro, and others depending on customer's demand 8 Special features Reflex Platen design for industry's most even force distribution; Simplified Operator Control (Intuitive 19" touch screen interface); Full control over Husky auxiliary equipment via single HMI; Direct Drive injection unit for high speed injection & robust operation; Simultaneous operation of clamp, ejector, cores and plasticising functions; Leveraging synergies generated by Mold ID technology to further: Simplify operation & Improve part quality; Improved energy performance leveraging following technologies: Electric Mold Stroke (ELMS). Servo Variable Pumping (SVP) System. Hybrid machine with 3 servo-electric axes; Electric ejector with booster function for demoulding of tapped parts; Synchroneous ejection for smoother demoulding; Position regulated screw for highest process repeatability