PETpla.net Insider 05 / 2017

MARKET SURVEY 28 PETplanet Insider Vol. 18 No. 05/17 www.petpla.net Systems for caps Company name Netstal-Maschinen AG Milacron c/o Ferromatik Milacron GmbH Postal address Telephone number Web site address Contact name Function Direct telephone number Fax E-mail Tschachenstrasse 1 8752 Näfels, Switzerland +41 55 618 6111 www.netstal.com Mr Michael Birchler Marketing Manager +41 55 618 6772 michael.birchler@netstal.com Riegeler Str. 4, 79364 Malterdingen, Germany +49 7644 78 0 www.milacron.com Mr Stéphane Grossnickel Director International Accounts & Intercompany +49 7644 78-0 +49 7644 6885 europe@milacron.com Systems for cap/closure production Model Elion Evos Ferromatik Electric Procession technology Injection moulding Injection moulding Injection moulding Clamp force 175 - 420t 300 - 550t 1,500 - 6,500kN Cycle time (guaranteed 98% closure system efficiency for): 2.0s 2.3s - High speed production: closure type/weight/cavities: caps/min "29/25"/1.2g/96/2880 "29/25"/1.2g/96/2504 1881/1.6 - 1.9 g/ 2.9 seconds +/- 5% - Individual cap solution: closure type/weight/cavities: caps/min Drive concept hybrid / electric hydraulic / hybrid Electrical Energy consumption (kwh/kg) 0.48 0.73 Under 0.20 kWh/kg (based Ferromatik Electric with 48 cavity mould) Preferred mould makers various Special features Dedicated CAP Systems including mould and all peripheral equipment; air condition, conveyors, cap cooler, chute, quality vision, box changer etc. Special ejector design dedicated for caps, modular machine concept, high level of customisation Closure insection Company name Intravis GmbH Postal address Telephone number Web site address Contact name Function Direct telephone number Fax E-Mail Rotter Bruch 26a, 52068 Aachen, Germany +49 241 9126 0 www.intravis.de Mr Markus Juppe Director Sales & Marketing +49 241 9126 0 +49 241 9126 100 info@intravis.de Inspection system CapWatcher III CapWatcher SC (Specialty Closures) Integrated CapWatcher Systems Inspection speed Up to 252,000 objects / hour Up to 62,000 objects / hour Up to 79,200 objects / hour Inspection method Non destructive Non destructive Non destructive Inspected objects Standard closures: carbonated & non carbonated beverage, single- or multithread, with TE band, one-piece Specialty closures: flip top, sports caps (incl. push-pull), tube, for chemical industry, assembled closures Inserts: dosing inserts, liners, child protection Standard closures: for carbonated & non carbonated, one- piece, single- or multithread, with TE band, specialty closures: sports caps Inspected parameters: -Inner inspection Spots & contamination on the inside of the head plate, colour deviations, flow lines, liner inconsistencies Contamination, colour deviations on the inside, flow lines Contamination, colour, brightness, spots -Outer inspection Contamination on the side wall and on the head plate, colour, dark & bright spots on the outer wall, flow lines and printings on the head plate, printed image, registration shifts, position (printed image) Contamination on the outer wall, colour, scratches & pressure marks Contamination, colour, spots, brightness -Geometry Diameter, diameter & ovality of TE band and ovality of seal cone, closure height, gate, gate length, horizontal &vertical long shots, open & closed short shots, curvature of head plate, missing or damaged TE band, damaged flaps, turned up flaps, damaged seal cone, slitted & folded closures Diameter and ovality (e.g. closure, seal cone): closure height, assem- bly faults, missing components, damaged components, damaged seal cone, vertical long shots, open & closed short shots, horizontal/radial long shots, missing or damaged TE band, damaged flaps, turned up flaps, damaged pull tabs and missing or damaged quality seal Diameter and ovality, rotational position, outer dimensions, short shots, long shots, long shots at the mouth, contour deviations, contour & surface defects of the mouth ring, miss- ing or damaged TE band, handle fold, open closure -Cavity number reading Cavity number reading, cavity related statistics (also for microhole defects), closure sorting according to cavity number, automatic selection of cavity fonts Cavity number reading, cavity related statistics, closure sorting accord- ing to cavity number, automatic selection of cavity fonts Cavity number reading, cavity related statistics, closure sorting according to cavity number, automatic selection of cavity fonts -Microhole inspection Microholes in the area of the injection gate (inspected with HV) -Additional inspection criteria for inserts Missing components, closure height (only metering inserts), diameter & ovality, flow lines Further inspection options Installation: Stand-alone (offline) Yes Yes Inline Yes Yes Yes, CapWatcher technology integrated into assembly machine Software features: Data base connection; reject rate monitoring; production monitoring with IntraVisualizer; integrated control of up- and downstream equipment; integrated trend statistics with pre-warning; ColorCameras Data base connection; reject rate monitoring; production monitoring with IntraVisualizer; integrated control of up- and downstream equip- ment; integrated trend statistics with pre-warning; ColorCameras Data base connection; reject rate monitoring; production monitoring with IntraVisualizer; integrated trend statistics with pre-warning; ColorCameras