PETpla.net Insider 07 / 2017

MARKET SURVEY 27 PETplanet Insider Vol. 18 No. 07/17 www.petpla.net 07/2017 MARKET survey Preforms & preform inspection Recycling plants & washing units Palletising & shrink film machinery Caps & closure systems & CC inspection  Labelling & marking systems  Recycling: Cutting plants Filling equipment & filling inspection Resins, additives Compressors SBM machinery & quality inspection Suppliers of cutting plants To complete the overview of recycling plants in our Market Surveys for this year, we will present you for the first time some additional information related to cutting plants for PET recycling. Please find below the technology of the participating companies in detail: Neue Herbold Maschinen- und Anlagenbau GmbH, STF Maschinen- und An- lagenbau GmbH, Starlinger & Co Ges.m.b.H, Herbold Meckesheim GmbH, Sorema Div. of Previero N.srl and Krones AG. Although the publishers have made every effort to ensure that the information in this survey is up to date, no claims are made regarding completeness or accurancy. Company name Neue Herbold Maschinen- und Anlagenbau GmbH STF Maschinen- und Anlagenbau GmbH Postal address Telephone number Web site address Contact name Function Direct telephone number Fax E-Mail Wiesenstraße 44, 74889 Sinsheim-Reihen, Germany +49 7261 9248 0 www.neue-herbold.com Mr Bernd Humpa Sales Manager +49 7261 9248 54 +49 7261 9248 99 b.humpa@neue-herbold.com Industriestr. 2, 94529- Aicha v. Wald Germany +49 8544 960 129 www.stf-group.de Mr Markus Ingenpass Sales Director +49 8544 960 129 +49 8544 960 130 contact@stf-group.de Input/output Bales and/or single bottles Both possible Bales, single bottles, briquettes Output per hour 500-1,500 kg/h 1 - 4 t/h Sorting Inclined belt conveyer with metal detector Yes Yes Additional techniques for impurity sorting Starscreen, zigzag sifter, windsifter, float-sink-tank Removal of film, paper/cardboard, metal, plastics, colour, screening of small pieces, complete sorting-lines Manual sorting possible? Yes Yes Granulator Wet or dry? Both possible Wet and dry cutting Cutting chamber setup Horizontal rotor Different rotors available, complete exchangeable wearing protection of cutting chamber Size of granulat By customer's choice 6 - 100 mm Washing process Complete (hot-) washing lines available Bottle to G ranulat e Input var iable: co llected p res sed bottl es , va rio us col ours Output: G ran ulate with a pprova l C ap i ac t y [t/ ] a Floor space [m² ] Which approv als Fresh water con sumption per to nne ou tput [m³/t] Con sumption kWh per tonne outp ut [kW h/t] Flak es to Gr anulate Input variable: flakes, col oured proportio n max 5%, not much chlorine Output: G ranulate with appr oval Capacity [t/a] Flo or space [m² ] Which app rov als Fresh water consumption per tonne outpu t [m³/t] Consum pti on kWh per tonne outp t u [kWh/t ] Bottles to Flakes Input variable: collected pressed bottles, various colours Deposit, curbside, MRF/PRF-collection, loose or baled, all kind of colours, other plastics Output: Flakes with/without approval PET-flakes with approval (FDA, EFSA) Capacity [t/a] Depending on the number of shifts From 1 t/h up to 6 t/h Floor space [m²] Approx. 400 m 2 (max. height 7-8 m in a few areas) 1,000 - 2,000 m 2 Which approvals FDA, EFSA, brand-approvals Fresh water consumption per tonne output [m³/t] Approx. 10-15 m 3 /h Different water circulation and treatment systems, from 1 m³/t to 0.1 m³/t fresh water (zero discharge) Consumption kWh per tonne output [kWh/t] 433 kW 200 kWh/t - 250 kWh/t sorting, grinding + washing line total Drying Mechanical drying Yes (standard) Friction dryers/centrifuges < 0.8 % Thermal dryer for final drying Yes, if the customer's specification requires a low residual moisture Thermal dryers with gas or heat-exchanger < 0.3% Filling station PET Yes Filling stations, single and double, with filling sensors, stuffing devices and scales PO On customer's demand Metal/coloured PET Depends on the chosen sorter Labels Yes