PETpla.net Insider 07 / 2017

MARKET SURVEY 28 PETplanet Insider Vol. 18 No. 07/17 www.petpla.net Systems for caps Suppliers of cutting plants Company name Starlinger & Co Ges.m.b.H Herbold Meckesheim GmbH Sorema Div. of Previero N. srl Postal address Telephone number Web site address Contact name Function Direct telephone number Fax E-Mail Sonnenuhrgasse 4, 1060 Wien, Austria +43 1 59955 0 www.recycling.starlinger.com Mr Paul Niedl Commercial Head Starlinger recycling technology +43 2674 808 3100 +43 2674 800 125 sales.nd@starlinger.com Industriestr. 33, 74909 Meckesheim, Germany +49 6226 932 0 www.herbold.com Mr Achim Ebel Vice President for Plastic Recovery Systems +49 6226 932 149 +49 6226 932 495 Achim.Ebel@herbold.com Via Per Cavolto 17, 22040 Anzano del Parco (CO), Italy +39 031 63491 250 www.sorema.it Mr Dario Previero General Manager +39 031 63491 250 +39 031 63491 217 sales@sorema.it Input/output Bales and/or single bottles Yes Output per hour From 500 to 10,000 kg/h Sorting Inclined belt conveyer with metal detector Yes Yes Additional techniques for impurity sorting Yes Yes Manual sorting possible? Yes Yes Granulator Wet or dry? Wet and dry Both according to process condition Cutting chamber setup With and without screw forced feeding Yes Size of granulat Depending to specs Customised Washing process Bottle to Granulate Four models: recoSTAR PET FG, recoSTAR PET FG+, recoSTAR PET iV+, recoSTAR PET iV+ Superior Input variable: collected pressed bottles, various colours Starlinger recycling technology offers the engineering of washing lines and / or a turn-key project with components and technologies available in the market Yes Output: Granulate with approval Yes (decontaminated for food-contact, IV increased, AA < 1ppm, lowest VOC level) Yes Capacity [t/a] 6,000 - 26,000 t/a rPET pellets Up to 30,000 t/a Floor space [m²] Depending on design 1,000 - 4,000 m² Which approvals Several USA/FDA (C-H), Austria, Germany/BfR, Ilsi, France/AFFSSA, Finland, Australia, Canada, Egypt, Japan, Switzerland, several Latin American countries (Bolivia, Brazil, Chile, Colombia, Ecuador, Guatemala, Peru); follows EFSA require- ments; brand owners Fresh water consumption per tonne output [m³/t] Depending on design 0.5 - 2 m²/t Consumption kWh per tonne output [kWh/t] Depending on design 545, depending on input material Flakes to Granulate Four models: recoSTAR PET FG, recoSTAR PET FG+, recoSTAR PET iV+, recoSTAR PET iV+ Superior Input variable: flakes, coloured proportion max 5%, not much chlorine Output: Granulate with approval Yes (decontaminated for food-contact, IV increased, AA < 1ppm, lowest VOC level) Capacity [t/a] 1,500 t/a - 26,000 t/a (5 extruder sizes) Floor space [m²] 130 m² - 540 m² Which approvals Several USA/FDA (C-H), Austria, Germany/BfR, Ilsi, France/AFFSSA, Finland, Australia, Canada, Egypt, Japan, Switzerland, several Latin American countries (Bolivia, Brazil, Chile, Colombia, Ecuador, Guatemala, Peru); follows EFSA require- ments; brand owners Fresh water consumption per tonne output [m³/t] approx. 0.15 Consumption kWh per tonne output [kWh/t] approx. 410 (depending on design) Bottles to Flakes Input variable: collected pressed bottles, various colours Starlinger recycling technology offers the engineering of washing lines and / or a turn-key project with components and technologies available in the market 1,000 / 10,000 kg/h Output: Flakes with/without approval Yes (decontaminated for food-contact, IV increased, AA < 1ppm, lowest VOC level) 600 / 7,000 Kg/h with approval, accord- ing to project Capacity [t/a] 3,700 - 10,500 (5 sizes) Up to 30,000 t/a Depends on the different recycling plants Floor space [m²] approx. 150 1,000 - 4,000 m² Depends on the different recycling plants Which approvals FDA (hot-fill), follows EFSA requirements Accoring to project Fresh water consumption per tonne output [m³/t] 0.5 - 2.0 1 - 2 m³/t Consumption kWh per tonne output [kWh/t] 120 - 250 (incl. bottle washing to SSP) 250 - 300 0.20 - 0.27 kWh/t Drying Mechanical drying Hot air dryer (HAD) for higher moisture levels of the input material and/or for increased drying time and improved final material quality. Predrying unit (PDU) for optimum preparation of the material prior to extrusion. Supplied in different solutions Thermal dryer for final drying Post crystallisation unit (PCU) with hot air. To ensure constant crystallisation, this unit acts as hot storage buffer and provides the pellet temperature required for the subsequent solid stating process. Supplied in different solutions Filling station PET For rPET: Silo 1,000 - 5,000l in stainless steel, incl. platform scale, diverter valve and piping Yes Included PO Yes Included Metal/coloured PET Yes Included Labels