PETpla.net Insider 10 / 2018

MARKET SURVEY 32 PETplanet Insider Vol. 19 No. 10/18 www.petpla.net Closure inspection Company name Intravis GmbH Postal address Telephone number Web site address Contact name Function Direct telephone number Fax E-Mail Rotter Bruch 26a, 52068 Aachen, Germany +49 241 9126 0 www.intravis.de Mr Markus Juppe Director Sales & Marketing +49 241 9126 0 +49 241 9126 100 info@intravis.de Inspection system CapWatcher III CapWatcher SC (Specialty Closures) Integrated CapWatcher Systems Inspection speed Up to 252,000 objects / hour Up to 62,000 objects / hour Up to 79,200 objects / hour Inspection method Non destructive Non destructive Non destructive Inspected objects Standard closures: carbonated & non carbonated beverage, single- or multithread, with TE band, one-piece Specialty closures: flip top, sports caps (incl. push-pull), tube, for chemical industry, assembled closures Inserts: dosing inserts, liners, child protection Standard closures: for carbonated & non carbonated, one- piece, single- or multithread, with TE band, specialty closures: sports caps Inspected parameters: -Inner inspection Spots & contamination on the inside of the head plate, colour deviations, flow lines, liner inconsistencies Contamination, colour deviations on the inside, flow lines Contamination, colour, brightness, spots -Outer inspection Contamination on the side wall and on the head plate, colour, dark & bright spots on the outer wall, flow lines and printings on the head plate, printed image, registration shifts, position (printed image) Contamination on the outer wall, colour, scratches & pressure marks Contamination, colour, spots, brightness -Geometry Diameter, diameter & ovality of TE band and ovality of seal cone, closure height, gate, gate length, horizontal & vertical long shots, open & closed short shots, curvature of head plate, missing or damaged TE band, damaged flaps, turned up flaps, damaged seal cone, slitted & folded closures Diameter and ovality (e.g. closure, seal cone): closure height, assem- bly faults, missing components, damaged components, damaged seal cone, vertical long shots, open & closed short shots, horizontal/radial long shots, missing or damaged TE band, damaged flaps, turned up flaps, damaged pull tabs and missing or damaged quality seal Diameter and ovality, rotational position, outer dimensions, short shots, long shots, long shots at the mouth, contour deviations, contour & surface defects of the mouth ring, miss- ing or damaged TE band, handle fold, open closure -Cavity number reading Cavity number reading, cavity related statistics (also for microhole defects), closure sorting according to cavity number, automatic selection of cavity fonts Cavity number reading, cavity related statistics, closure sorting accord- ing to cavity number, automatic selection of cavity fonts Cavity number reading, cavity related statistics, closure sorting according to cavity number, automatic selection of cavity fonts -Microhole inspection Microholes in the area of the injection gate (inspected with HV) -Additional inspection criteria for inserts Missing components, closure height (only metering inserts), diameter & ovality, flow lines Further inspection options Installation: Stand-alone (offline) Yes Yes Inline Yes Yes Yes, CapWatcher technology integrated into assembly machine Software features: Data base connection; reject rate monitoring; production monitoring with IntraVisualizer; integrated control of up- and downstream equipment; integrated trend statistics with pre-warning; ColorCameras Data base connection; reject rate monitoring; production monitoring with IntraVisualizer; integrated control of up- and downstream equip- ment; integrated trend statistics with pre-warning; ColorCameras Data base connection; reject rate monitoring; production monitoring with IntraVisualizer; integrated trend statistics with pre-warning; ColorCameras Systems for caps Company name Sumitomo (SHI) Demag Plastics Machinery GmbH Husky Injection Molding Systems Ltd. Postal address Telephone number Web site address Contact name Function Direct telephone number Fax E-mail Altdorferstr.15 90571 Schwaig Nürnberg, Germany +49 911 5061 0 www.sumitomo-shi-demag.eu Mr Arnaud Nomblot Director - Business Development Packaging +49 911 5061 625 +49 911 5061 96 625 arnaud.nomblot@dpg.com 500 Queen St S Bolton, ON, CAN L7E 5S5 +1 905 951 5000 www.husky.co Mr Michael White Business Manager, Beverage Closures +1 905 951 5000 ext. 2913 mwhite@husky.ca 500 Queen St S Bolton, ON, CAN L7E 5S5 +1 905 951 5000 www.husky.co Mr Henry Zhang, Director of Business Development, Medical and Specialty Packaging +1 905 951 5000 ext 5196 hzhang@husky.ca Systems for cap/closure production Model El-Exis SP HyCAP4 225t RS50/50 | RS60/60, HyCAP4 300t RS50/50 | RS60/60 | RS70/70, HyCAP4 400t RS60/60 | RS70/70, HyCAP4 500t RS70/70 HyperSync Procession technology Injection Moulding Injection achieved by a direct drive reciprocating screw Injection achieved by a direct drive reciprocating screw Clamp force 150 - 750t 225t (2,250kN) | 300t (3,000kN) | 400t (4,000kN) | 500t (5,000kN) Cycle time (guaranteed 98% closure system efficiency for): 26mm: 2,800 caps/min Varies depending upon application Varies depending upon application - High speed production: closure type/weight/cavities: caps/min 29mm: 2,300 caps/min - Individual cap solution: closure type/weight/cavities: caps/min PCO 1881: 1,650 caps/min Drive concept Hybrid Clamp stroke achieved by a servo driven ball screw Energy consumption (kwh/kg) 0.40 - 0.50 Varies depending upon application Varies depending upon application Preferred mould makers Z-Moulds / Plastisud Husky Husky Special features Mould Identification (ID) ready; Mould Alignment ready large 19" intuitive touch screen HMI for simple operation eIMC servo-driven in-mould closing technology Mould Identification (ID) ready; Mould Alignment ready