MARKET SURVEY 28 PETplanet Insider Vol. 19 No. 12/18 www.petpla.net Company name Erema Engineering Recycling Maschinen und Anlagen Ges.m.b.H. Empacar S.A Gneuss Kunststofftechnik GmbH Postal address Telephone number Web site address Contact name Function Direct telephone number Fax E-Mail Unterfeldstraße 3, 4052 Ansfelden, Austria +43 732 3190-0 www.erema.at Mr Christoph Wöss Business Development Manager, Application Bottle +43 732 3190 352 +43 732 3190 23
[email protected] Parque Industrial 45, Santa Cruz de la Sierra, Bolivia +591 3 34655 25 www.empacar.com.bo Mr Carlos Limpias Elío General Manager +591 3 34655 25 +591 3 34618 83
[email protected] Mönichhusen 42, 32549 Bad Oeynhausen, Germany +49 5731 5307 0 www.gneuss.com Bottle to Granulate Input variable: collected pressed bottles, various colours Yes, washing done in cooperation with long-time partners Engineering of washing lines with long term partners Output: Granulate with approval Yes Capacity [t/a] Up to 17,000 Floor space [m²] Which approvals FDA, ESFA, INTI, brand owners (conf.) Fresh water consumption per tonne output [m³/t] Depending on bottle contamination Consumption kWh per tonne output [kWh/t] Depending on input material Flakes to Granulate Input variable: flakes, coloured proportion max 5%, not much chlorine VACUNITE- and VACUREMA-Technology. Specification of input flakes: higher contamination can influence pellet quality but are basically possible to process, after discussion and agreed by Erema PET flakes 10ppm, PVC max content Output: Granulate with Approval FDA, EFSA (positive opinion issued), ANVISA, ilsi, BGBI, brand owners Yes: EFSA and FDA approved technology FDA, ESFA(pending), brand owners (conf.) Capacity [t/a] Up to 32,000 8,000 200-17,000 Floor space [m²] Depending on through-put and technology: 50-600 3,000 30-80, depending on size Which approvals FDA [cat. A-H&J]; EFSA (pending); brand owners (conf.); several national approvals (Austria, CH, Zona Mercursur, etc.) Coca Cola , Pepsico , Local Government FDA, ESFA (pending), INTI, brand owners (conf.) Fresh water consumption per tonne output [m³/t] Depending on application & technology type, there is a closed loop system 1.5 no fresh water needed Consumption kWh per tonne output [kWh/t] Between 250-350 333 < 350 Bottles to Flakes Input variable: collected pressed bottles, various colours Specification of input flakes for MPR: Higher contamination can influence flake quality but are basically possible to process, after discussion and agreed by Erema Pressed and loose bottles, clear, green and blue Output: Flakes with/without approval FDA [cat. A-H&J]; EFSA (pending); with Multi Purpose Reactor (MPR) Capacity [t/a] Up to 20,000 12,000 Floor space [m²] Between 20-60 3,000 Which approvals FDA, EFSA (positive opinion issued) Coca Cola , Pepsico , Local Government Fresh water consumption per tonne output [m³/t] Closed loop system 1.8 Consumption kWh per tonne output [kWh/t] 100 350 Kind and quantity of detergents 0.4kgrs/t Removal of the organic residuals up to which size [μm] 1,000μm or 30 Mesh Presetting residence time in the process 360-400min in SSP @ 200-210°C Company also offers systems for Bottle-to-film Yes, Vacurema Inline preform (Xtreme Renew) Yes Yes, mainly thermoforming sheet lines in direct food contact Bottle-to-fibre Yes, Vacurema Inline sheet No Yes, several lines under operation worldwide Bottle-to-strapping Yes, Vacurema Inline fibre; Yes, Vacurema Inline strapping Yes, 100% rPET strap 8 -20mm width; yes, 700mm width, 0.1-1.5mm thickness Yes, several lines under operation worldwide 12/2018 MARKET survey