PETpla.net Insider 09 / 2020

MARKET SURVEY 31 PETplanet Insider Vol. 21 No. 09/20 www.petpla.net 09/2020 MARKET survey  Resins & additives  Preform machinery  Preform production & inspection  Preform & SBM mould manufacturer  SBM 2 stage  Compressors  Caps & closures & inspection  Filling equipment & inspection  Recycling  Palletising & shrink film machinery All about caps! For the first time PETplanet decided to put all our surveys about caps & closures manufacturing together in one comprehensive overview - from mould maker, systems manufacturer, inspection systems provider to cap producer. Please find out about state of the art closure equipment. We thank all participants: Hodmeter, z-mould, Uner Plastik, Engel, Netstal (KM), Euro-Plast, IMD, Retal, Has Platik, Corvaglia, Alpla, Husky, Intravis and Sacmi. Although the publisher has made every effort to make sure that the information in this survey is up to date, no claims are made regarding accuracy and completeness. Systems Company name Engel Austria GmbH KraussMaffei HighPerformance AG Husky Injection Molding Systems Sacmi Imola S.C Postal address Telephone number Web site address Contact name Function Direct telephone number E-mail Ludwig-Engel-Straße 1, 4311 Schwertberg, Austria +43 50 620 0 www.engelglobal.com Mr Christoph Lhota Vice President Engel packaging +43 50 620 3400 christoph.lhota@engel.at Tschachenstrasse 1, 8752 Näfels, Switzerland +41 55 618 6111 www.kraussmaffei.com Mr Stefan Kleinfeld Product Manager stefan.kleinfeld@kraussmaffei.com 500 Queen St. S., Bolton ON, L7E 5S5, Canada +1 905 951 5000 www.husky.co Mr Michael White Director - Closures Business Development +1 416 892 7758 mwhite@husky.ca Via Selice Prov. Le 17/A, 40026 Imola (BO) - Italy +39 0542 60 7111 www.sacmi.com Mr Stefano Severi Sales Area Manaer +39 335 659 4236 Stefano.severi@sacmi.it Systems for cap/closure production Injection moulding machine Beverage (CSD, JSDT, water, etc…) Specialty (personal care, home care, edible oil) Model Engel e-cap Netstal Elion HyCAP System Hypersync System CCM24SC /CCM32CM / CCM48SD/ CCM64MC Procession technology Injection Moulding Machine (IMM) Injection achieved by a direct drive reciprocating screw (50mm | 60mm | 70mm) Injection achieved by a direct drive reciprocating screw (40mm | 50mm | 60mm | 70mm | 80mm | 95mm | 115mm) Compression Clamp force 2,200 - 4,200kN 1,200 - 4,200kN 225t, 300t, 400t, 500t 225t, 300t, 400t, 500t, 600t Not applicable Cycle time (guaranteed 98% closure system efficiency for): 2s (dry cycle times of 1.3s with the e-cap 380) < 2s - High speed production: closure type/weight/cavities: caps/min 29/25 caps/1.3g/96 cavi- ties/2,880 caps/min (e-cap 380, Plastisud mould. HDPE) 26/22; 0.8g; 96; 2,298 caps/min Varies depending upon cavitation Varies depending upon cavitation 29mm water/ 1.2g / 24 cavities: 1,000 caps/min, 28mm CSD/ 2g / 32 cavities: 980caps/ min, 29mm water/ 1.2g / 48 cavities: 2,000 caps/min, 28mm CSD/ 2.4g / 64 cavities: 1,600 caps/min - Individual cap solution: closure type/weight/cavities: caps/min PCO1881; 1.8g; 96; 1,596 caps/min Drive concept All-electric Electric and hybrid Electronic servo driven clamp Electronic servo driven clamp Electric / hydraulic Energy consumption (kwh/kg) 0.37kWh/kg (e-cap 380) 0.40 Application dependent. Among industry leaders. Application dependent. Among industry leaders. Equal or more than 0.4kwh/h Preferred mould makers Corvaglia, z-moulds Husky Husky Sacmi Special features Smart operation Horn pin-less design; front mounted cavities; optimal thermal performance; intel- ligent features leveraging; mould ID (e.g. eject assist); intuitive operation via graphical based UI; Ultra Nozzle technology; balanced manifold design eIMC servo-driven in-mould closing technology; mould identification (ID) ready; mould alignment ready; opti- mal thermal performance; intuitive operation via graphical based UI; Ultra Nozzle technology; balanced manifold design Possibility to assemble only 12-32 moulds, inline quality control on all caps, cap weight adjustable from HMI, without mould change