MARKET SURVEY 23 PETplanet Insider Vol. 23 No. 04/22 www.petpla.net Preform inspection Company name Intravis GmbH Postal address Telephone number Website address Contact name Function Direct telephone number E-Mail Rotter Bruch 26a, 52068 Aachen, Germany +49 241 9126 0 www.intravis.com Mr Markus Juppe CMO +49 241 9126 0 sales@intravis.de Preform Inspection Systems PreWatcher Offline Sample-PreWatcher PreMon LayerWatcher ColorWatcher Lab Inspection speed Up to 100,000 objects/hour with 18 cameras Up to 1,200 objects/hour with weight check Up to 72,000 objects/hour with 5 cameras Up to 144 objects/hour Manual feeding, handling time: up to 5 sec. / object measurement time: up to 10ms/object Inspected parameters: Geometry / Body Contamination; short shots; length; diameter; shape; unmelted material; oil & water marks; burn spots; scratches; opacity; crystallisation; streaks; bubbles; colour and colour deviations; barrier; stress test with polarised light Contamination; short shots; length; diameter; shape; unmelted material; oil & water marks; burn spots; wall thickness; inner wall damage; core shift; scratches; opacity; crystallisation; streaks; stress test with polarised light; bubbles; colour and colour deviations; barrier Colour and colour deviations; contamination; unmelted material; oil; burn spots; opacity; yellowness Presence of barrier layers; thickness of barrier layers; position of barrier layers; structure of barrier layers; position of barrier leading edge; position of barrier trailing edge Colour and colour deviations Thread area Contamination; thread dimensions; defects at the neck support ring; fl ash; pulled thread Contamination; thread dimensions; defects at the neck support ring; fl ash; pulled thread; tactile inspection of inner wall diameter Mouth / Sealing surface Diameter; ovality; short shots; fl ash; scratches and notches on the sealing surface; defects at the neck support ring; contamination; Diameter; ovality; short shots; fl ash; scratches and notches on the sealing surface; inner mouth wall inspection; contamination Short shots; scratches/notches; contamination Gate / Dome Contamination; grooves; holes; cracks; crystallisation; postitioning of injection point; unmelted material; gate length; gate deformation; stringing Contamination; grooves; holes; cracks; crystallisation; postitioning of injection point; unmelted material; gate length; gate deformation; stringing; wall thickness Length of injection point; contamination Colour Colour and intensity deviations (ΔL*, Δa*, Δb*); presence of UV blocker; presence of barrier; presence of IR absorber (reheater) Colour and intensity deviations (ΔL*, Δa*, Δb*); presence of UV blocker; presence of barrier; presence of IR absorber (reheater) Colour and intensity deviations (ΔL*, Δa*, Δb*); yellowness Colour and intensity deviations (ΔL*, Δa*, Δb*); presence of UV blocker; presence of barrier; presence of IR absorber (reheater) Cavity number Cavity number reading; cavity related statistics; preform sorting according to cavity number; powerful cavity reading without need for learning for most fonts; possibility to share information based on cavity number with IMM Cavity number reading; cavity related statistics; preform sorting according to cavity number; enables collection of reference samples; powerful cavity reading without need for learning for most fonts; possibility to share information based on cavity number with IMM Cavity related statistics; powerful cavity reading without need for learning for most fonts; possibillity to share information based on cavity number with IMM Further criteria Precise separation and positioning of preforms due to star wheel separation; second ejector for easy collection of sample preforms; space-saving design on less than 4m²; 100% quality control without blind areas; for transparent, translucent and opaque preforms Precise and extensive measurement of weight and dimension; cavity-correlated information about every detail of the preform; reference sample collection based on defect and/or cavity Comprehensive octabin or time related statistic dashboard; bad part ejection with ejection compensation; high precision through preform orientation; easy reference creation due to PreMon Wizard Visualisation of individual barrier layers in 3D images in less than 30 sec.; inspection of up to 100,000 measuring points; layer measurement with OptoSonix scan technology; cavity-related information High precision colour inspection with spectrometer; for translucent, transparent and opaque preforms; analysis of even small colour nuances; no change parts required Measurement of absence or presence of barrier material Yes Yes Yes Yes Layer thickness & position measurement at distinctive points Yes Layer thickness & position measurement at the complete body by scanning Yes Features: Installation: Stand-alone Yes Yes Yes Yes Installation: Inline Yes, but optimised for offl ine Yes, sampling Yes, optimised for inline after IMM Yes, sampling · Side camera for cavity recognition Yes, 4 cameras Yes, rollout of the complete thread area Yes, rollout of the complete thread area No, but manual input · Method: destructive/non destructive Non-destructive Non-destructive Non-destructive Non-destructive Non-destructive · Data base connection Yes, all industry standards supported; ready for Industry 4.0 applications: XLS formats; SQL and several others; connectable to IntraVisualizer, ERP & QMS Yes, all industry standards supported; ready for Industry 4.0 applications: XLS formats; SQL and several others; connectable to IntraVisualizer, ERP & QMS Yes, all industry standards supported; ready for Industry 4.0 applications: XLS formats; SQL and several others; connectable to IntraVisualizer, ERP & QMS Yes, all industry standards supported; ready for Industry 4.0 applications: XLS formats; SQL and several others; connectable to IntraVisualizer, ERP & QMS Yes, all industry standards supported; ready for Industry 4.0 applications: XLS formats; SQL and several others; connectable to IntraVisualizer, ERP & QMS
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