MOULD MAKING PETplanet Insider Vol. 23 No. 09/22 www.petpla.net 21 Indian Railway brand. It created a new benchmark for the Indian water industry with a number of turnkey projects for very light preform and cap moulds for 200ml, 500ml and 1 l bottles, with non-nitro filled 26/22 necks. Acme supplies large-capacity bottle preform moulds, including the world’s first 12 cavity mould for five gallon/20 litre water bottles. The preforms have a 55mm bubbletop caps and weigh 750 g. The company has also supplied 72 cavity moulds, which are India’s largest, and, at the opposite extreme, it made the country’s fastest cap mould: a 48 cavity hot runner with a 4.4 s cycle time. The company developed and produced a dispensing pump (complete set of 7 moulds), making it the first company in India to offer a complete packaging and closure solution. In international markets, Acme Disys developed the world’s largest wide-mouth jar mould: a 12 cavity unit, producing 110mm necks, for the African market. In East Africa, it supplied a mineral water preform project to a leading international brand. The company can also claim another world first: a commercial mould for largecapacity preforms with handles, for Australia’s 2 l and 3 l juice market. In-house services Acme Disys’ inhouse resources include preform and cap product designs, prototyping and mould testing. Comprehensive in-house customer training is provided for mould assembly, maintenance and process optimisation. The company provides mould and hot half refurbishment of Husky, MHT, ASB, Sacmi and other international mould makers, as well as complete cold half and conversion kit serving of moulds of up to 96 cavities. Tethered caps are currently being developed and used in EU countries and elsewhere in the world. Acme Disys is already working to develop these caps in the near future, as required by individual markets. The company sees no major challenges with their development, having already worked on similar concepts. Neck finishes Acme Disys currently offers cap moulds for various standards, including: Water: 28mm Alaska, 26/22mm, 29/25mm, 30/25mm Juice and CSD: 1810 PCO,1810 PCO light weight,1881-pco,38mm Edible oil: CTC-26/10 with tamper evidence band for both right & left hand opening & then work as flip top Pickles and jar: 53mm with tamper evident band 20 l BT: 20 l bubbletop push-on cap with tear-off band PCO-2519, a standard similar to GME 30.40 (26mm) is in the development stage. Prototyping, testing and customer validation is under way. Product range PET preform moulds: 2-96 cavities for bottles & wide mouth jars Bottles - catering to beverages - water, carbonated, juice, liquor, pharma & personal care applications. Wide mouth jars - catering to FMCG and food applications Caps & closures: beverage packaging - water, carbonated, drinks, juices, pharma etc. Dispensing Pumps: Acme Disys is the first company in India to develop and offer complete sets of moulds to personal care & FMCG industries. Medical technology: blood collection tubes up to 48 cavities. www.acmedisys.com MORE DATA BETTER QUALITY LESS DOWNTIME BOOTH A4/410 VISIT US AT:
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