MARKET SURVEY 28 PETplanet Insider Vol. 24 No. 04/23 www.petpla.net Preform inspection Company name Intravis GmbH Postal address Telephone number Website address Contact name Function Direct telephone number E-Mail Rotter Bruch 26a, 52068 Aachen, Germany +49 241 9126 0 www.intravis.com Mr Markus Juppe CMO +49 241 9126 0 sales@intravis.de Preform Inspection Systems PreWatcher Offline PreWatcher Inline Sample-PreWatcher PreMon LayerWatcher Inspection speed Up to 100,000 objects/hour with 18 cameras Up to 72.000 objects / hour with 8 cameras Up to 1,200 objects/hour with weight check Up to 72,000 objects/hour with 5 cameras Up to 144 objects/hour Inspected parameters: Geometry / Body Contamination, short shots, length, diameter, shape, unmelted material, oil & water marks, burn spots, scratches, opacity, crystallisation, streaks, bubbles, colour and colour deviations, barrier, stress test with polarised light Contamination, short shots, length, diameter, shape, unmelted material, oil & water marks, burn spots, scratches, opacity, crystallisation, streaks, bubbles, colour and colour deviations Contamination, short shots, length, diameter, shape, unmelted material, oil & water marks, burn spots, wall thickness, inner wall damage, core shift, scratches, opacity, crystallisation, streaks, stress test with polarised light, bubbles, colour and colour deviations, barrier Colour and colour deviations, contamination, unmelted material, oil, burn spots, opacity, yellowness Presence of barrier layers, thickness of barrier layers, position of barrier layers, structure of barrier layers, position of barrier leading edge, position of barrier trailing edge Thread area Contamination, thread dimensions, defects at the neck support ring, fl ash, pulled thread Contamination, thread dimensions, defects at the neck support ring, fl ash, pulled thread Contamination, thread dimensions, defects at the neck support ring, fl ash, pulled thread, tactile inspection of inner wall diameter Mouth / Sealing surface Diameter, ovality, short shots, fl ash, scratches and notches on the sealing surface, defects at the neck support ring, contamination Diameter, ovality, short shots, fl ash, scratches and notches on the sealing surface, contamination Diameter, ovality, short shots, fl ash, scratches and notches on the sealing surface, inner mouth wall inspection, contamination Short shots, scratches/notches, contamination Gate / Dome Contamination, grooves, holes, cracks, crystallisation, postitioning of injection point, unmelted material, gate length, gate deformation, stringing Contamination, grooves, holes, cracks, crystallisation, postitioning of injection point, unmelted material, gate length, gate deformation, stringing Contamination, grooves, holes, cracks, crystallisation, postitioning of injection point, unmelted material, gate length, gate deformation, stringing, wall thickness Length of injection point, contamination Colour Colour and intensity deviations (ΔL*, Δa*, Δb*), presence of UV blocker, presence of barrier, presence of IR absorber (reheater) Colour and intensity deviations (ΔL*, Δa*, Δb*), presence of UV blocker, presence of barrier, presence of IR absorber (reheater) Colour and intensity deviations (ΔL*, Δa*, Δb*), presence of UV blocker, presence of barrier, presence of IR absorber (reheater) Colour and intensity deviations (ΔL*, Δa*, Δb*), yellowness Cavity number Cavity number reading, cavity related statistics, preform sorting according to cavity number, powerful cavity reading without need for learning for most fonts, possibility to share information based on cavity number with IMM Cavity number reading, cavity related statistics, preform sorting according to cavity number, powerful cavity reading without need for learning for most fonts, possibility to share information based on cavity number with IMM Cavity number reading, cavity related statistics, preform sorting according to cavity number, enables collection of reference samples, powerful cavity reading without need for learning for most fonts, possibility to share information based on cavity number with IMM Cavity related statistics, powerful cavity reading without need for learning for most fonts, possibillity to share information based on cavity number with IMM Further criteria Precise separation and positioning of preforms due to star wheel separation, second ejector for easy collection of sample preforms, space-saving design on less than 4m², 100%quality control without blind areas, for transparent, translucent and opaque preforms 3-in-1 solution: Combination of sorting, feeding and inspection unit, spacesaving design on less than 8m², 100% quality control without blind areas, For transparent, translucent and opaque preforms Precise and extensive measurement of weight and dimension, cavity-correlated information about every detail of the preform, reference sample collection based on defect and/or cavity Comprehensive octabin or time related statistic dashboard, bad part ejection with ejection compensation, high precision through preform orientation, easy reference creation due to PreMon Wizard Visualisation of individual barrier layers in 3D images in less than 30 sec., inspection of up to 100,000 measuring points, layer measurement with OptoSonix scan technology, cavity-related information Measurement of absence or presence of barrier material Yes Yes Yes Yes Layer thickness & position measurement at distinctive points Yes Layer thickness & position measurement at the complete body by scanning Yes Features: Installation: Stand-alone Yes Yes Yes Yes Installation: Inline Yes, but optimised for offl ine Yes, optimised for inline after IMM and before blower and fi ller Yes, sampling Yes, optimised for inline after IMM Yes, sampling · Side camera for cavity recognition Yes, 4 cameras Yes, 3 cameras Yes, rollout of the complete thread area Yes, rollout of the complete thread area · Method: destructive/non destructive Non-destructive Non-destructive Non-destructive Non-destructive Non-destructive · Data base connection Yes, all industry standards supported, ready for Industry 4.0 applications: XLS formats, SQL and several others, connectable to IntraVisualizer, ERP & QMS Yes, all industry standards supported, ready for Industry 4.0 applications: XLS formats, SQL and several others, connectable to IntraVisualizer, ERP & QMS Yes, all industry standards supported, ready for Industry 4.0 applications: XLS formats, SQL and several others, connectable to IntraVisualizer, ERP & QMS Yes, all industry standards supported, ready for Industry 4.0 applications: XLS formats, SQL and several others, connectable to IntraVisualizer, ERP & QMS Yes, all industry standards supported, ready for Industry 4.0 applications: XLS formats, SQL and several others, connectable to IntraVisualizer, ERP & QMS
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