MARKET SURVEY 28 Caps inspection systems Company name Sacmi Imola S.A. Allvig Technology GmbH IMD Ltd. Postal address Telephone number Web site address Contact name Function Direct telephone number E-Mail Via Selice Prov. Le 17/A 40026 Imola (Bo), Italy +39 0542 607111 www.sacmi.com Mr Stefano Severi Sales Specialist Manager +39 335 659 4236 [email protected] Verbindungsstrasse 27, 40723 Hilden, Germany +49 2103 7948 564 www.allvig.com Ms Irina Kouzmenko CEO +49 2103 7948 560 [email protected] Industriestrasse 37A 2555 Bruegg, Switzerland +41 32 366 80 66 www.imdvista.com Mr Martin Gerber Sales Director (CSO) +41 32 366 80 66 [email protected] Inspection system CHS102/202 PFMC In-line visual control system In-line and off-line vision inspection systems for closures, preforms, bottles and barrier testing Inspection speed Up to 4,500 caps/min Up to 200 caps/h Up to 60 items per second Up to 4,500 p/min. depending on closure type and geometry Inspection method Artifi cial computer vision algorithms, spark tester Mechanical and destructive breaking force test Visual control Non contact inspection Inspected objects Flat top caps, tethered caps, sport caps, hinge caps, multicomponents caps Flat top caps and tethered caps Caps and closures/plastic or metal All types and shapes Inspected parameters: -Inner inspection Inspection of the whole product side, including mouth, plug seal (one piece caps), gasket (two pieces caps). Dedicated algorithms for a precise thread inspection. Detection of small fl ashes and voids in Tamper Evident Band wings. Detection of colour variations, discolourations, contaminations, black specks, pulled threads, voids, fl ashes of material. Inspection of standard or tethered cut produced in the mould: fl ashes in the windows, windows partially closed, bridges, number of bridges, thickness of the bridges. Inside inspection incl. completeness check In high resolution (HS) -Outer inspection Complete inspection of the public side, including sidewall. Special CVS3603D module to unroll the sidewall in a 2D image making a compensation of any deformation coming from lens deformation, perspective and spatial position of the object. Inspection of the decoration with automatic recognition of colours and areas with a specifi c colour. Colour variation (ΔE), wrong colour, colour planes registration, off-centre, stains, black specks and many others. Outside inspection incl. print inspection, position check In high resolution (HS) -Geometry From a top view: Ovalisation, indicative measurement on inner and outer diameter; from side views: outer diameters measured along the cap body, bulged caps, cap height. Shape check In high resolution (HS) -Cavity number reading Yes, through artifi cial intelligence algorithms for high reliability and performance. Statistics of defects by cavity number, sorting by cavity number. Yes, through CVScut vision system In high resolution (HS) -Microhole inspection Yes, with dedicated and integrated spark tester device In high resolution (HS) -Additional inspection criteria for inserts Yes (presence/absence, integrity, black specks, voids, fl ashes, contaminations…) Available - depending on your requirements Further inspection options Side inspection Breaking force test Measurement Proven tethered closures inspection, slit inspection (after slitting machine), print inspection, fi rst precise calibrated in-line measurement solution Colour camera CHS features up to 7/12 high resolution and high speed colour cameras to control the whole cap B/W or colour cameras In high resolution (HS) Installation: · Stand-alone (offl ine) Yes CHS 102, no CHS 202 Yes By customer site Flexible off-line solutions out of one hand · Inline CHS family includes two machines: CHS102 (single vacuum conveyor belt) and CHS202 (double vacuum conveyor belt). Both machines are very compact and have been designed to match the highest production speeds required by the market (up to 4,500ppm). PFMC takes samples of plastic caps and performs destructive tests: breaking forces of the bridges and of the lugs that keep the cap tethered to the bottle. The machine records the detected values and provides a set of statistics. It also produces chart showing force as a function of time, and can export that data via Ethernet or USB. By customer site Complete in-line downstream solutions out of one hand Software features Graphical HMI translated in more than 20 languages, artifi cial intelligence algorithms, colour analysis, special tools dedicated to a precise thread inspection, runs under Windows 10 IoT. Minimised pseudo-rejections with reliable defect detection IMDvista Neuron (AI based software for tethered and special closures), IMDvista Portal (one overview of all running IMDvista systems - connects your vision systems Industrie 4.0)
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