MARKET SURVEY 29 PETplanet Insider Vol. 25 No. 03/24 www.petpla.net Intravis GmbH Rotter Bruch 26a, 52068 Aachen, Germany +49-241-9126-0 www.intravis.com Marius Pötting Product Manager Caps and Closures +49 241-9126-0 info@intravis.de CapWatcher Q-Line CapWatcher SC (Specialty Closures) CapWatcher B-Line CapWatcher FC IntraOne 80 cps / 4,800 cpm / 288,000 cph 80 cps / 4,800 cpm / 288,000 cph 40 cps / 2,400 cpm / 144,000 cph 20 caps on fi lled bottles/s / 1,200 bpm / 72,000 bph 50 cps / 3,000 cpm / 180,000 cph 3 cameras for inner insp. (sealing elements, thread, TE band), 4 cameras for outer insp., 1 camera for topwall/print insp., contactless microhole insp., temp. meas., 1 camera for cavity no. reading, sensor to detect concavity/ convexity of closures Fully customised insp. systems that are tailored to the needs and wishes of the customers Modular insp. system; 1 camera for inner inspection, 4 cameras for outer inspection, 1 camera for liner inspection/cavity no. reading Splash-proofed quality control of the fi lled end product; 5 cameras for outer inspection, the application angle and the TE band; 2 cameras for outer verifi cation of fi ll level and closure position Universally applicable single-camera-system (e.g. for OEM-integration into capper-, fi ller-, assembly-, laser- or printing-systems) Tethered caps, standard one-piece bev. closures, standard two-piece bev. closures (*CapWatcher Q-Line Slitter available for slitted closures, behind slitting machine) Tethered caps, standard one-and two-piece bev. closures, carton fi tment, fl ip-top, sports cap, push-pull, 3-piece closures, screw top cap, spout & dosing, beauty & home-care, food & bev., pharma, automotive, inserts, cutters, lids, dustcover Standard one-piece bev. closures, standard two-piece bev. closures, tethered caps (without tethered features) Standard one-piece bev. closures, standard two-piece bev. closures, metal closures (without meas. of application angle) Tethered caps, standard one-piece bev. closures, standard two-piece bev. closures, carton fi tment, fl ip-top, sports cap, push-pull, 3-piece closures, screw top cap, spout & dosing, beauty & home-care, food & bev., pharma, autom., inserts, cutters, lids, dustcover Meas. of inner seal cone diameter, thread insp., TE band insp., black specks, contamination, colour deviation, inner & outer seal cone, plug seal, constant distance and homogeneity between inner/outer seal cone, short shots, fl ashes, liner, protruding features, laser engraving, QR-/promotion codes, cavity no. reading Meas. of inner & outer seal cone diameter, thread insp., TE band insp., black specks, contamination, colour deviation, inner/outer seal cone, plug seal, constant distance between inner & outer seal cone, homogeneity between inner/outer seal cone, short shots, fl ashes, liner, protruding features, laser engraving, QR-/promotion codes, cavity no. reading Meas. of inner seal cone diameter, inner closure diameter, ovality, thread insp., TE band insp., black specks, contamination, colour deviation, inner/outer seal cone, short shots, fl ashes, liner, cavity no. reading Meas. of inner seal cone diameter, thread insp., TE band insp., black specks, contamination, colour deviation, inner/outer seal cone, plug seal, constant distance/ homogeneity between inner and outer seal cone, liner, laser engraving, QR-/promotion codes, cavity no. reading Meas. of outer closure diameter and height, long gate insp., slit quality for slitted closures, absence/damage of the TE band, colour deviation, black specks, contamination, ovality, short shots, fl ashes, angel hairs, colour streaks, fl ow lines/ cracks at injection gate, colour of injection gate, prints on head plate, tethered features, temp. meas. Meas. of outer closure diameter & height, long gate insp., slit quality for slitted closures, absence/damage of TE band, colour deviation, black specks, contamination, ovality, short shots, fl ashes, angel hairs, colour streaks, fl ow lines/colour/cracks at inj. gate, prints on head plate, tethered features, temp. meas. Meas. of outer closure diameter & height, colour deviation, black specks, contamination, absence and damage of TE band, short shots, fl ashes Meas. of application angle, TE band inspec., verifi cation of fi ll level, insp. for presence of closure, elevated closure, crooked/bent closure, domed closure (Bullnose) Meas. of outer closure diameter & height, long gate inspec., slit quality for slitted closures, broken bridges, fl ashes between bridges, colour deviation, black specks, contamination, ovality, short shots, fl ashes, angel hairs, colour streaks/fl ow lines/cracks at inj. gate, colour of inj. gate, prints on head plate High precision meas. of closure diameter and ovality, high precision meas. of inner & outer seal cone diameter and ovality, high precision meas. of outer closure height, missing or damaged TE band, height of the TE band, fl ap insp., vertical/horizontal/radial long shots, open and closed short shots, temp. meas. of every single closure High precision meas. of diameter and ovality (closure&seal cone), high precision meas. of closure height, assembly faults, missing components, damaged components, damaged seal cone, vertical/horizontal/radial long shots, open & closed short shots, height of TE band, missing/damaged TE band, damaged/turned up fl aps, damaged pull tabs, missing/damaged quality seal, temp. meas. of every single closure Diameter and ovality (closure, seal cone), closure height, damaged seal cone, missing or damaged TE band Missing closure, missing or damaged TE band, domed closure (Bullnose) Diameter and ovality (e.g. closure, seal cone), closure height, assembly faults, missing/damaged components, damaged seal cone, vertical long shots, open & closed short shots, horizontal/radial long shots, missing or damaged TE band, damaged/ turned up fl aps, damaged pull tabs, missing/ damaged quality seal Robust cavity reading with special illumination techn., cap-oriented imaging and machine-learning algorithms for cavity recognition. This enables the creation of real-time heat maps of moulds; problems in the temp. control of individual cavities or entire heating and cooling circuits can be detected and eliminated; microholes can be assigned to individual cavities; wear or defects in the tool can be detected at early stage; every defective closure will be assigned to its real cavity in the mould Robust cavity reading with machine-learning algorithms for outstanding cavity recognition. This enables wear/defects in the tool can be detected at an early stage; every defective closure will be assigned to its real cavity in the mould Robust cavity reading with machine-learning algorithms for outstanding cavity recognition. This enables wear/defects in the tool can be detected at an early stage; every defective closure will be assigned to its real cavity in the mould Contactless microhole insp. - no need to dip into the closure > must-have for tethered caps with inserts Contactless microhole inspec. - no need to dip into the closure Missing components, weight, label, l*a*b values, barrier/label insp., tactile meas. Tethered & TE band features Filler and capper tracking (objects can be traced back to specifi c tool of fi ller and capper) Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Data base connection; reject rate monitoring; product monitoring (upgradeable with IntraVisualizer); integrated control of up- and downstream equipment (one HMI for complete line); integrated trend statistics with pre-warning; industry 4.0 ready (IntraVisualizer & IntraRecommender) Data base connection; reject rate monitoring; product monitoring (upgradeable with IntraVisualizer); integrated control of up- and downstream equip. (one HMI for the Intravis sorter, insp. and packaging system / integration into line of customer possible); integrated trend statistics with pre-warning; industry 4.0 ready (IntraVisualizer & IntraRecommender) Data base connection; reject rate monitoring (via fi ller capper tracking, ejector available); product monitoring (upgradeable with IntraVisualizer); integrated control of up- and downstream equip. (ejector for fi lled bottles); integrated trend statistics with pre-warning; industry 4.0 ready (IntraVisualizer & IntraRecommender) Data base connection; reject rate monitoring; product monitoring (upgradeable with IntraVisualizer); integrated trend statistics with pre-warning; industry 4.0 ready (IntraVisualizer & IntraRecommender)
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