ARTIFICIAL INTELLIGENCE 20 PETplanet Insider Vol. 26 No. 05/25 www.petpla.net Sipa’s AI systems for PET packaging machinery The digital twin: a virtual reality In the dynamic landscape of PET packaging solutions efficiency, speed and precision are paramount. Sipa integrates artificial intelligence into its machines to improve overall performance, as well as connectivity technologies to build a robust and secure communication infrastructure. The digital twin project Another distinctive factor is the adoption of innovative design systems, including the use of the digital twin. There lies an immense potential of digital replication. Sipa has been using the digital twin process since 2018. Initially implemented for the design of the new SFL series of linear blow moulding machines, this virtual counterpart has evolved into an indispensable asset. The core task of Sipa’s digital twin is the ability to design and debug machine software even before the physical machine takes shape. This technology is claimed to allow moving beyond traditional sequential development, enabling parallel workflows to reduce lead times and accelerate the innovation cycle. The digital twin acts as a virtual laboratory, accurately predicting the behaviour of all machine mechanisms during the project phase. Its special software synchronises every digital component, mirroring the intricate interactions of a real machine. Design of a machine with the digital twin The physical machine and the control software are developed simultaneously. The digital twin is connected to the project software via the PLC for early troubleshooting. The complete machine movements are simulated and checked. This allows potential design and software errors to be recognised and rectified before the first physical part is manufactured. The realistic simulation environment allows for comprehensive testing and validation of machine functionalities under various operating conditions. The Automation Division The driving force behind Sipa’s digital twin technology and automation advancements is Sipa’s Automation Division. The company says that this diverse and specialised team is implementing the digital twin and spearheading numerous other new AI related projects, many of which have resulted in patent applications. These AI projects enhance both internal operations and customer support. Sipa is actively integrating AI-driven solutions to streamline processes and provide support. One example is EVA, an intelligent chatbot which empowers Sipa personnel and customers to effortlessly access critical information, including details on clients, articles, orders, offers, contracts, machine specifications, mould information, related documentation, and easily navigate IoT data. In addition to EVA, there is MAIA, an AI assistant for maintenance. MAIA is designed to provide quick and intuitive access to the comprehensive information contained in the machines’ user and maintenance manuals, simplifying troubleshooting and maintenance procedures. As a supplement Sipa introduced ARES, an AI resolution expert system which assists in the analysis and resolution of technical issues, providing efficient and effective support. The company’s approach to security has been recognised by an independent external rating agency, awarding an optimal status that ensures the performance and security of its networked solutions. Shaping the future of PET packaging with digital solutions The new Sipa machine generation, designed and tested with the power of the digital twin, will be showcased at this year’s drinktec trade fair in Munich and at the K’ Show in Düsseldorf, Germany. www.sipasolutions.com Sipa is actively integrating AI-driven solutions to streamline processes and provide support. AI
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