MARKET SURVEY 25 PETplanet Insider Vol. 25 No. 05/25 www.petpla.net IMD Ltd. Pressco Technology Inc Sacmi Imola Industriestrasse 37A 2555 Brügg BE, Switzerland +41 32 366 80 66 www.imdvista.ch Mr Martin Gerber Sales Director (CSO) +41 32 366 80 66 [email protected] 29200 Aurora Road, Cleveland, OH, USA +1 440 498 2600 www.pressco.com Mr Tom Murphy VP, Sales & Customer Service +1 440 498 2600 [email protected] Via Selice Provinciale 17/A, 40026 Imola, Italy +39 0542607 111 www.sacmi.com Mr Stefano Severi Sales Specialst Manager +39 3356594236 [email protected] IMDvista PECO V3 - 100% preform inspection system IMDvista PECO LUX - preform monitoring system Intellispec PVS10L PVS002C PVS156A PVS003 Up to 90,000 preform per hour According to injection moulding machine speed Up to 2,500/min up to 72,000 pph up to 1,100 pph up to 1,200 pph up to 72,000 pph Black spots, burn marks, contamination, deformation body, air bubbles, scratches, non-visible fl ow structures (low pressure while injection), total lenght, colour defects, too long injection points, unmelts Colour defects and deviation (L*A*B*) contamination, burn marks, air bubbles, scratches, too long injection points Unmelts, heat splay, burn marks, water spots, bent/warped preforms, contamination, carbon streaks, bubbles/blisters, colour, crystallinity & clarity/hazing, gate length Total length, bubbles, unmelts, inclusions, scratches, contaminations, black specks, crystallisation, colour consinstency, others Total length, bubbles, unmelts, inclusions, scratches, contaminations, black specks, crystallisation, colour consinstency, others. Measurement of the wall thickness in 3 or more points defi ned by the operator. DUS, TL, BD (1, 2, 3), OV, WT, PERP, GL, CONC Total length, bubbles, unmelts, inclusions, scratches, contaminations, black specks, crystallisation, colour consinstency, others Flashes on neck/thread, scratches on neck area, support ring deformation, missing material on support ring Contamination, fl ash, dimensions, pulled threads Contaminations, black specks, unmelts, bubbles, others Yes: Additionally to all the most common detected defects, the machine can: measure the thread in several points as defi ned by the operator with a precision down to 0.03mm and inspect fl ashes in the seaming line. Ø T (thread diameter); Ø E2 (lock ring diameter), Ø I (inner bore diameter); Ø E1 (diameter over pilfer proof); ØA (pilfer proof diameter); Ø Z (support ledge diameter); D (pilfer proof height); X (height under support ledge); B (diameter under pilfer proof) Contaminations, black specks, unmelts, bubbles, others Ovality, diameter, fl ashes, shorts shots, fl ash on parting line, deformation of sealing area, colour defects and colour deviation Short shots inspection with IMDvista Neuron (AI) Contamination, ovality and diameter, dirt & debris in the preform, nicks, gouges, short shots & dips Ovality, diameter measurements, notches, short shots, fl ashes (excess) of material, scratches Ovality, diameter measurements, notches, short shots, fl ashes (excess) of material, scratches Ovality, diameter measurements, notches, short shots, fl ashes (excess) of material, scratches Ovality, diameter measurements, notches, short shots, fl ashes (excess) of material, scratches Gate defects, gate lenght (long gates), holes in gate and gate area, gate deformation, cracks in gate area, injection point out of center, drip marks Too long inspection point Bent/warped preforms, dirt/debris, cracked gates Long gate, craters and holes, contaminations, black specks, unmelts, bubbles, haze, injection point out of centre, crystallisation, others Long gate, craters and holes, contaminations, black specks, unmelts, bubbles, haze, injection point out of centre, crystallisation, others Long gate, craters and holes, contaminations, black specks, unmelts, bubbles, haze, injection point out of centre, crystallisation, others Long gate, craters and holes, contaminations, black specks, unmelts, bubbles, haze, injection point out of centre, crystallisation, others Colour defects and deviation (L*A*B*) Colour defects and deviation (L*A*B*) Colour variations, incorrect colour On the whole body, using a calibrated colour camera (ΔE) On the whole body, using a calibrated colour camera (ΔE) On the whole body, using a calibrated colour camera (ΔE) On the whole body, using a calibrated colour camera (ΔE) Cavity recognition and reading, cavity related statistics and alarms, rejection of X cavity numbers No Yes, using proprietary AI algorithms, correlation of defect with cavity number, corting by black listed Yes, using proprietary AI algorithms, correlation of defect with cavity number, corting by black listed Yes, using proprietary AI algorithms, correlation of defect with cavity number, corting by black listed Yes, using proprietary AI algorithms, correlation of defect with cavity number, corting by black listed System on operator level - IMD offers compact solution together with its partner M. Tanner Ltd. Switzerland. No additional fl oor space required, simple and fast integration onto injection moulding machine Additional inspection modules include: neck support ring, inner barrel Patented grid inspection, patented polarised light inspection with AI algorithms In addition: weighing device to weigh all preforms In addition: Weighing device to weigh all the preforms and measurement of the temperature of the preform body Patented grid inspection, patented polarised light inspection with AI algorithms Yes No No No No No No No No No No No No No No Yes On customer-supplied starwheel Yes Yes No Yes Yes Yes Mounting and installation inside major OEM blowmoulding machines; options available for stand-alone and inline systems Yes Yes Yes Yes Included No Yes Yes Yes Patented TOP camera for cavity recognition Non-destructive Non-destructive Non-destructive Non destructive Non destructive Non destructive Non destructive Yes Yes, supported protocols: HTTP, OPC/ UA, Modbus Yes, supported protocols: HTTP, OPC/UA, Modbus Yes, supported protocols: HTTP, OPC/UA, Modbus Yes, supported protocols: HTTP, OPC/ UA, Modbus
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