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Vacurema technology: Difference between revisions

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Thanks to the patented pre-treatment of PET flakes, IV increase and decontamination are fast, reliable and energy-saving. This means that FDA quality (among other things) can be ensured  
Thanks to the patented pre-treatment of PET flakes, IV increase and decontamination are fast, reliable and energy-saving. This means that FDA quality (among other things) can be ensured  
for the end products produced.  
for the end products produced.  
Surface to volume ratio for flakes is 2.5 times higher than for pellets
Bottle flakes
Pre-ground with 12 mm screen, average wall thickness approx. 0.1 to 0.4 mm
Pellets
Typical dimensions: diameter approx.
2.5 mm x 3 mm length or ball shap


'''* IV stability through vacuum treatment'''
'''* IV stability through vacuum treatment'''
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oxidative decomposition of the melt in the extruder.
oxidative decomposition of the melt in the extruder.


* '''Low thermal stress'''
'''* Low thermal stress'''


The very short extruder screw without additional extruder  
The very short extruder screw without additional extruder  
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minimised dwell time.
minimised dwell time.
   
   
* '''Large area ultrafine melt filtration'''
'''* Large area ultrafine melt filtration'''


EREMA filter systems have very large active filter surfaces. This  
EREMA filter systems have very large active filter surfaces. This  
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The result is highly clean pellets.
The result is highly clean pellets.


* '''Compact design'''
'''* Compact design'''


Thanks to their compact design, VACUREMA  systems require much less space than other systems.  
Thanks to their compact design, VACUREMA  systems require much less space than other systems.  


* '''Minimum production costs with ecoSAVE'''  
'''* Minimum production costs with ecoSAVE'''  


Electricity accounts for 38% of the costs of bottle-to-bottle recycling. Thanks to integrated ecoSAVE technology, the lowest production  
Electricity accounts for 38% of the costs of bottle-to-bottle recycling. Thanks to integrated ecoSAVE technology, the lowest production  
costs of all systems on the market.
costs of all systems on the market.
* '''Smart Start principle'''
 
'''* Smart Start principle'''
 
The plant‘s software-based process control system gives you extremely easy and reliable operation and premium user-friendliness including automatic start-up at the press of a button, fully automatic continuous operation, permanent monitoring for direct food contact (FCC) and the storage of all relevant process parameters.
The plant‘s software-based process control system gives you extremely easy and reliable operation and premium user-friendliness including automatic start-up at the press of a button, fully automatic continuous operation, permanent monitoring for direct food contact (FCC) and the storage of all relevant process parameters.
* '''Turnkey solutions'''
 
'''* Turnkey solutions'''
 
Erema delivers turnkey systems with support from one contact for the entire recycling process: sorting – washing – decontamination – extrusion – quality control – end product.
Erema delivers turnkey systems with support from one contact for the entire recycling process: sorting – washing – decontamination – extrusion – quality control – end product.