Vacurema technology: Difference between revisions
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Thanks to the patented pre-treatment of PET flakes, IV increase and decontamination are fast, reliable and energy-saving. This means that FDA quality (among other things) can be ensured | Thanks to the patented pre-treatment of PET flakes, IV increase and decontamination are fast, reliable and energy-saving. This means that FDA quality (among other things) can be ensured | ||
for the end products produced. | for the end products produced. | ||
Surface to volume ratio for flakes is 2.5 times higher than for pellets | |||
Bottle flakes | |||
Pre-ground with 12 mm screen, average wall thickness approx. 0.1 to 0.4 mm | |||
Pellets | |||
Typical dimensions: diameter approx. | |||
2.5 mm x 3 mm length or ball shap | |||
'''* IV stability through vacuum treatment''' | '''* IV stability through vacuum treatment''' | ||
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oxidative decomposition of the melt in the extruder. | oxidative decomposition of the melt in the extruder. | ||
'''* Low thermal stress''' | |||
The very short extruder screw without additional extruder | The very short extruder screw without additional extruder | ||
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minimised dwell time. | minimised dwell time. | ||
'''* Large area ultrafine melt filtration''' | |||
EREMA filter systems have very large active filter surfaces. This | EREMA filter systems have very large active filter surfaces. This | ||
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The result is highly clean pellets. | The result is highly clean pellets. | ||
'''* Compact design''' | |||
Thanks to their compact design, VACUREMA systems require much less space than other systems. | Thanks to their compact design, VACUREMA systems require much less space than other systems. | ||
'''* Minimum production costs with ecoSAVE''' | |||
Electricity accounts for 38% of the costs of bottle-to-bottle recycling. Thanks to integrated ecoSAVE technology, the lowest production | Electricity accounts for 38% of the costs of bottle-to-bottle recycling. Thanks to integrated ecoSAVE technology, the lowest production | ||
costs of all systems on the market. | costs of all systems on the market. | ||
'''* Smart Start principle''' | |||
The plant‘s software-based process control system gives you extremely easy and reliable operation and premium user-friendliness including automatic start-up at the press of a button, fully automatic continuous operation, permanent monitoring for direct food contact (FCC) and the storage of all relevant process parameters. | The plant‘s software-based process control system gives you extremely easy and reliable operation and premium user-friendliness including automatic start-up at the press of a button, fully automatic continuous operation, permanent monitoring for direct food contact (FCC) and the storage of all relevant process parameters. | ||
'''* Turnkey solutions''' | |||
Erema delivers turnkey systems with support from one contact for the entire recycling process: sorting – washing – decontamination – extrusion – quality control – end product. | Erema delivers turnkey systems with support from one contact for the entire recycling process: sorting – washing – decontamination – extrusion – quality control – end product. | ||