Difference between revisions of "Bottle-to-bottle recycling"

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(Bottle.to.bottle recycling)
 
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Over the last years, PET bottle-to-bottle recycling increased dramatically.  
 
Over the last years, PET bottle-to-bottle recycling increased dramatically.  
 
Sophisticated decontamination processes allow decontamination levels of virgin PET.
 
Sophisticated decontamination processes allow decontamination levels of virgin PET.
−
Today, many technology suppliers provide recycling machinery able to producefood contact approved rPET
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Today, many technology suppliers provide recycling machinery able to produce food contact approved rPET. A market survey gives an overview of global suppliers of bottle-to-bottle recycling plants
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{| class="wikitable sortable small"
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! Company !! Process !! Contact !!  Input !! Output (with approval) !! Capacity (t/a) !! Floor Space (m²) !! Approvals !! Fresh water consumption per tonne output (m³/t) !! kWh consumption per tonne output (kWh/t) !! See at...
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| [[Starlinger|Starlinger & Co. Ges.m.b.H.]], Austria  || '''Bottle-to-Granulate''' || Elfriede Hell {{Wikimail|recycling.he@starlinger.com|Ms%20Hell}} || 4 models: recoSTAR PET FG, recoSTAR PET FG+, recoSTAR PET iV+, recoSTAR PET iV+ Superior / Engineering of washing lines and / or a turn-key project with components and technologies available in the market || Yes (decontaminated for food-contact, IV increased, AA < 1ppm, lowest VOC level) || 6,000 - 26,000 || Depending on design || USA/FDA (C-H), Austria, Germany/BfR, Ilsi, France/AFFSSA, Finland, Australia, Canada, Egypt, Japan, Switzerland, Latin American Countries; follows EFSA requirements; brand owners || Depending on design || Depending on design || [[IPF]]
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| [[Starlinger|Starlinger & Co. Ges.m.b.H.]], Austria  || '''Flakes-to-Granulate''' || Elfriede Hell {{Wikimail|recycling.he@starlinger.com|Ms%20Hell}} || 4 models: recoSTAR PET FG, recoSTAR PET FG+, recoSTAR PET iV+, recoSTAR PET iV+ Superior / Engineering of washing lines and / or a turn-key project with components and technologies available in the market  || Yes (decontaminated for food-contact, IV increased, AA < 1ppm, lowest VOC level) || 1,500 - 26,000 || 130 - 540 || USA/FDA (C-H), Austria, Germany/BfR, Ilsi, France/AFFSSA, Finland, Australia, Canada, Egypt, Japan, Switzerland, Latin American Countries; follows EFSA requirements; brand owners || Approx. 0,15 || Approx. 410 (Depending on design) ||
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| [[Starlinger|Starlinger & Co. Ges.m.b.H.]], Austria  || '''Bottle-to-Flakes''' || Elfriede Hell {{Wikimail|recycling.he@starlinger.com|Ms%20Hell}} || 4 models: recoSTAR PET FG, recoSTAR PET FG+, recoSTAR PET iV+, recoSTAR PET iV+ Superior / Engineering of washing lines and / or a turn-key project with components and technologies available in the market  || Yes (decontaminated for food-contact, IV increased, AA < 1ppm, lowest VOC level) || 3,700 - 10,500 || Approx. 150 || FDA (hot-fill), follows EFSA requirements ||  || 120 - 250 (incl. bottle washng to SSP) ||
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| [http://www.amut.it Amut S.p.A.], Italy || '''Bottle-to-Granulate''' || Piergianni Milani [mailto:p.milani@amut.it?subject=WikiPETia%20Research&body=Dear%20Mr%20Milani%2C%0A%0AI%20found%20this%20on%20WikiPETia%21 p.milani@amut.it] || Yes ||  || 3,000 - 45,000 || Depending on size and stream quality || || Depending on stream quality || 300 - 600 ||
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| [http://www.amut.it Amut S.p.A.], Italy || '''Flakes-to-Granulate''' || Piergianni Milani [mailto:p.milani@amut.it?subject=WikiPETia%20Research&body=Dear%20Mr%20Milani%2C%0A%0AI%20found%20this%20on%20WikiPETia%21 p.milani@amut.it] || Yes ||  || 3,000 - 15,000 || Depending on size and stream quality || || 0,5 || Depending on design ||
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| [http://www.amut.it Amut S.p.A.], Italy || '''Bottle-to-Flakes''' || Piergianni Milani [mailto:p.milani@amut.it?subject=WikiPETia%20Research&body=Dear%20Mr%20Milani%2C%0A%0AI%20found%20this%20on%20WikiPETia%21 p.milani@amut.it] || Pre-sorting systems and de-labellors available ||  || 3,600 - 45,000 || Depending on size an stream quality || || 1 || 250 - 300 ||
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| [[Erema|Erema Engineering Recycling]] Maschinen und Anlagen Ges.m.b.H., Austria || '''Bottle-to-Granulate''' || Christoph Wöss [mailto:ch.woess@erema.at?subject=WikiPETia%20Research&body=Dear%20Mr%20Wöss%2C%0A%0AI%20found%20this%20on%20WikiPETia%21 ch.woess@erema.at] || Yes, in cooperation with long-time partners ||  ||  ||  ||  ||  || || [[Interplastica]]
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| [[Erema|Erema Engineering Recycling]] Maschinen und Anlagen Ges.m.b.H., Austria || '''Flakes-to-Granulate''' || Christoph Wöss [mailto:ch.woess@erema.at?subject=WikiPETia%20Research&body=Dear%20Mr%20Wöss%2C%0A%0AI%20found%20this%20on%20WikiPETia%21 ch.woess@erema.at] || Basic flake specifications: Higher contamination can influence pellet quality but basically possible to process, after discussion and agreed by Erema ||  || 32,000 || Depending on throughput and technology: 8 - 200 || FDA [cat. A-H&J]; efsa (postive opinion issued); brand owners (conf.);several national approvals (Austria, CH, Zona Mercursur, etc.) || Depending on application and technology. Closed loop system || 250 - 350 || [[Interplastica]]
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| [[Erema|Erema Engineering Recycling]] Maschinen und Anlagen Ges.m.b.H., Austria || '''Bottle-to-Flakes''' || Christoph Wöss [mailto:ch.woess@erema.at?subject=WikiPETia%20Research&body=Dear%20Mr%20Wöss%2C%0A%0AI%20found%20this%20on%20WikiPETia%21 ch.woess@erema.at] || Yes, in cooperation with long-time partners || FDA [cat. A-H&J]; efsa (postive opinion issued); with Multi Purpose Reactor (MPR) || 15,000 || 20 - 40 || FDA, EFSA (Positive opinion issued) || Closed loop system || 100 || [[Interplastica]]
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| [http://www.gneuss.com Gneuss Kunststofftechnik GmbH], Germany || '''Bottle-to-Granulate''' ||  || Engineering of washing lines with long term partners || Yes || up to 17,000 ||  || FDA, ESFA (pending), INTI, brand owners (conf.) || Depending on bottle contamination || Depending on input material ||
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| [http://www.gneuss.com Gneuss Kunststofftechnik GmbH], Germany || '''Flakes-to-Granulate''' ||  ||  || FDA, ESFA (pending), brand owners (conf.) || 200 - 17,000 || 30 - 80, depending on size || FDA, ESFA (pending), INTI, brand owners (conf.) || no fresh water needed || < 350 ||
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| [http://www.krones.com Krones AG], Germany || '''Bottle-to-Granulate''' || Peter Hartel [mailto:Peter.Hartel@krones.com?subject=WikiPETia%20Research&body=Dear%20Mr%20Hartel%2C%0A%0AI%20found%20this%20on%20WikiPETia%21 Peter.Hartel@krones.com] ||  || Yes || 3,400 - 30,000 || 1,000 - 6,000 || FDA - LNO /  EFSA - LNO ||  ||  ||
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| [http://www.krones.com Krones AG], Germany || '''Flakes-to-Granulate''' || Peter Hartel [mailto:Peter.Hartel@krones.com?subject=WikiPETia%20Research&body=Dear%20Mr%20Hartel%2C%0A%0AI%20found%20this%20on%20WikiPETia%21 Peter.Hartel@krones.com] ||  || Yes || 3,400 - 30,000 || 800 - 3,000 || FDA - LNO /  EFSA - LNO ||  ||  ||
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| [http://www.krones.com Krones AG], Germany || '''Bottle-to-Flakes''' || Peter Hartel [mailto:Peter.Hartel@krones.com?subject=WikiPETia%20Research&body=Dear%20Mr%20Hartel%2C%0A%0AI%20found%20this%20on%20WikiPETia%21 Peter.Hartel@krones.com] ||  || With/without approval || 3,400 - 30,000 || 1,000 - 4,000 || FDA - LNO /  EFSA - LNO ||  ||  ||
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| [http://www.polymetrix.com Polymetrix AG], Switzerland || '''Bottle-to-Granulate''' || Karl Schöpf [mailto:karl.schoepf@btpag.com?subject=WikiPETia%20Research&body=Dear%20Mr%20Schöpf%2C%0A%0AI%20found%20this%20on%20WikiPETia%21 karl.schoepf@btpag.com] ||  ||  || up to 24,000 || 5,000 || FDA, EFSA, Brand owner || 2.15 || 580 KWh, 590kg steam  ||
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| [http://www.polymetrix.com Polymetrix AG], Switzerland || '''Flakes-to-Granulate''' || Karl Schöpf [mailto:karl.schoepf@btpag.com?subject=WikiPETia%20Research&body=Dear%20Mr%20Schöpf%2C%0A%0AI%20found%20this%20on%20WikiPETia%21 karl.schoepf@btpag.com] ||  ||  || 12,000 ‐ 50,000 || 400 ‐ 600 || FDA, EFSA, Brand owner || 0.15 || 290  ||
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| [http://www.polymetrix.com Polymetrix AG], Switzerland || '''Bottle-to-Flakes''' || Karl Schöpf [mailto:karl.schoepf@btpag.com?subject=WikiPETia%20Research&body=Dear%20Mr%20Schöpf%2C%0A%0AI%20found%20this%20on%20WikiPETia%21 karl.schoepf@btpag.com] ||  ||  || 24.000 || 4,500 ||  || 2 || 290  ||
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| [http://bo-re-tech.com Zheijiang Boretech Co., Ltd.], China  || '''Flakes-to Granulate''' || Alan Ou [mailto:sales@bo-re-tech.com?subject=WikiPETia%20Research&body=Dear%20Mr%20Ou%2C%0A%0AI%20found%20this%20on%20WikiPETia%21 sales@bo-re-tech.com] || Collected pressed bottles, various colours || Granulate with approval || ||  ||  ||  ||  ||
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| [http://bo-re-tech.com Zheijiang Boretech Co., Ltd.], China  || '''Bottle-to-Flakes''' || Alan Ou [mailto:sales@bo-re-tech.com?subject=WikiPETia%20Research&body=Dear%20Mr%20Ou%2C%0A%0AI%20found%20this%20on%20WikiPETia%21 sales@bo-re-tech.com] || Collected pressed bottles, various colours || Flakes with/without approval || 3,000 - 39,600 || 600 - 2,000 || 150 - 180 ||  ||  ||
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| [http://sorema.it Sorema Division of Previero N. Srl]  || '''Bottle-to-Flakes''' || Dario Previero [mailto:sales@previero.it?subject=WikiPETia%20Research&body=Dear%20Mr%20Previero%2C%0A%0AI%20found%20this%20on%20WikiPETia%21 sales@previero.it] ||  ||  || 5,000 - 45,000 || 800 - 5,000 ||  || 1 - 3 || 0,22 - 027  ||
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| [http://www.phoenixtechnologies.net Phoenix Technologies Intl LLC], USA  || '''Flakes-to-Granulate''' || Lori Carson [mailto:sales@phoenixtechnologies.net?subject=WikiPETia%20Research&body=Dear%20Ms%20Carson%2C%0A%0AI%20found%20this%20on%20WikiPETia%21 sales@phoenixtechnologies.net] || LNO, yes, PVC <50ppm || Yes || '38, total plant capacity, 9K ton of LNO installed, with additions available of 9K ton || 1,000 || FDA, Health Canada, EFSA || Trace || 660  ||
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| [http://www.tecnofer.biz Tecnofer Ecoimpianti], Italy  || '''Bottle-to-Flakes''' || Mauro Garbellini [mailto:sales.dep1@tecnofer.biz?subject=WikiPETia%20Research&body=Dear%20Mr%20Garbellini%2C%0A%0AI%20found%20this%20on%20WikiPETia%21 sales.dep1@tecnofer.biz] ||  ||  || 3,000 - 25,000 || 500 - 1,500 ||  || 1,5 - 3 || 280-320  ||
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|}

Revision as of 11:13, 4 February 2016

Bottle-to-bottle recycling

Over the last years, PET bottle-to-bottle recycling increased dramatically. Sophisticated decontamination processes allow decontamination levels of virgin PET. Today, many technology suppliers provide recycling machinery able to produce food contact approved rPET. A market survey gives an overview of global suppliers of bottle-to-bottle recycling plants

Company Process Contact  Input  Output (with approval) Capacity (t/a) Floor Space (m²) Approvals Fresh water consumption per tonne output (m³/t) kWh consumption per tonne output (kWh/t) See at...
Starlinger & Co. Ges.m.b.H., Austria Bottle-to-Granulate Elfriede Hell Ms%20Hell 4 models: recoSTAR PET FG, recoSTAR PET FG+, recoSTAR PET iV+, recoSTAR PET iV+ Superior / Engineering of washing lines and / or a turn-key project with components and technologies available in the market Yes (decontaminated for food-contact, IV increased, AA < 1ppm, lowest VOC level) 6,000 - 26,000 Depending on design USA/FDA (C-H), Austria, Germany/BfR, Ilsi, France/AFFSSA, Finland, Australia, Canada, Egypt, Japan, Switzerland, Latin American Countries; follows EFSA requirements; brand owners Depending on design Depending on design IPF
Starlinger & Co. Ges.m.b.H., Austria Flakes-to-Granulate Elfriede Hell Ms%20Hell 4 models: recoSTAR PET FG, recoSTAR PET FG+, recoSTAR PET iV+, recoSTAR PET iV+ Superior / Engineering of washing lines and / or a turn-key project with components and technologies available in the market Yes (decontaminated for food-contact, IV increased, AA < 1ppm, lowest VOC level) 1,500 - 26,000 130 - 540 USA/FDA (C-H), Austria, Germany/BfR, Ilsi, France/AFFSSA, Finland, Australia, Canada, Egypt, Japan, Switzerland, Latin American Countries; follows EFSA requirements; brand owners Approx. 0,15 Approx. 410 (Depending on design)
Starlinger & Co. Ges.m.b.H., Austria Bottle-to-Flakes Elfriede Hell Ms%20Hell 4 models: recoSTAR PET FG, recoSTAR PET FG+, recoSTAR PET iV+, recoSTAR PET iV+ Superior / Engineering of washing lines and / or a turn-key project with components and technologies available in the market Yes (decontaminated for food-contact, IV increased, AA < 1ppm, lowest VOC level) 3,700 - 10,500 Approx. 150 FDA (hot-fill), follows EFSA requirements 120 - 250 (incl. bottle washng to SSP)
Amut S.p.A., Italy Bottle-to-Granulate Piergianni Milani p.milani@amut.it Yes 3,000 - 45,000 Depending on size and stream quality Depending on stream quality 300 - 600
Amut S.p.A., Italy Flakes-to-Granulate Piergianni Milani p.milani@amut.it Yes 3,000 - 15,000 Depending on size and stream quality 0,5 Depending on design
Amut S.p.A., Italy Bottle-to-Flakes Piergianni Milani p.milani@amut.it Pre-sorting systems and de-labellors available 3,600 - 45,000 Depending on size an stream quality 1 250 - 300
Erema Engineering Recycling Maschinen und Anlagen Ges.m.b.H., Austria Bottle-to-Granulate Christoph Wöss ch.woess@erema.at Yes, in cooperation with long-time partners Interplastica
Erema Engineering Recycling Maschinen und Anlagen Ges.m.b.H., Austria Flakes-to-Granulate Christoph Wöss ch.woess@erema.at Basic flake specifications: Higher contamination can influence pellet quality but basically possible to process, after discussion and agreed by Erema 32,000 Depending on throughput and technology: 8 - 200 FDA [cat. A-H&J]; efsa (postive opinion issued); brand owners (conf.);several national approvals (Austria, CH, Zona Mercursur, etc.) Depending on application and technology. Closed loop system 250 - 350 Interplastica
Erema Engineering Recycling Maschinen und Anlagen Ges.m.b.H., Austria Bottle-to-Flakes Christoph Wöss ch.woess@erema.at Yes, in cooperation with long-time partners FDA [cat. A-H&J]; efsa (postive opinion issued); with Multi Purpose Reactor (MPR) 15,000 20 - 40 FDA, EFSA (Positive opinion issued) Closed loop system 100 Interplastica
Gneuss Kunststofftechnik GmbH, Germany Bottle-to-Granulate Engineering of washing lines with long term partners Yes up to 17,000 FDA, ESFA (pending), INTI, brand owners (conf.) Depending on bottle contamination Depending on input material
Gneuss Kunststofftechnik GmbH, Germany Flakes-to-Granulate FDA, ESFA (pending), brand owners (conf.) 200 - 17,000 30 - 80, depending on size FDA, ESFA (pending), INTI, brand owners (conf.) no fresh water needed < 350
Krones AG, Germany Bottle-to-Granulate Peter Hartel Peter.Hartel@krones.com Yes 3,400 - 30,000 1,000 - 6,000 FDA - LNO / EFSA - LNO
Krones AG, Germany Flakes-to-Granulate Peter Hartel Peter.Hartel@krones.com Yes 3,400 - 30,000 800 - 3,000 FDA - LNO / EFSA - LNO
Krones AG, Germany Bottle-to-Flakes Peter Hartel Peter.Hartel@krones.com With/without approval 3,400 - 30,000 1,000 - 4,000 FDA - LNO / EFSA - LNO
Polymetrix AG, Switzerland Bottle-to-Granulate Karl Schöpf karl.schoepf@btpag.com up to 24,000 5,000 FDA, EFSA, Brand owner 2.15 580 KWh, 590kg steam
Polymetrix AG, Switzerland Flakes-to-Granulate Karl Schöpf karl.schoepf@btpag.com 12,000 ‐ 50,000 400 ‐ 600 FDA, EFSA, Brand owner 0.15 290
Polymetrix AG, Switzerland Bottle-to-Flakes Karl Schöpf karl.schoepf@btpag.com 24.000 4,500 2 290
Zheijiang Boretech Co., Ltd., China Flakes-to Granulate Alan Ou sales@bo-re-tech.com Collected pressed bottles, various colours Granulate with approval
Zheijiang Boretech Co., Ltd., China Bottle-to-Flakes Alan Ou sales@bo-re-tech.com Collected pressed bottles, various colours Flakes with/without approval 3,000 - 39,600 600 - 2,000 150 - 180
Sorema Division of Previero N. Srl Bottle-to-Flakes Dario Previero sales@previero.it 5,000 - 45,000 800 - 5,000 1 - 3 0,22 - 027
Phoenix Technologies Intl LLC, USA Flakes-to-Granulate Lori Carson sales@phoenixtechnologies.net LNO, yes, PVC <50ppm Yes '38, total plant capacity, 9K ton of LNO installed, with additions available of 9K ton 1,000 FDA, Health Canada, EFSA Trace 660
Tecnofer Ecoimpianti, Italy Bottle-to-Flakes Mauro Garbellini sales.dep1@tecnofer.biz 3,000 - 25,000 500 - 1,500 1,5 - 3 280-320
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