Difference between revisions of "Bottle-to-bottle recycling"

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Today, many technology suppliers provide recycling machinery for food contact approved rPET. Sophisticated decontamination processes allow decontamination levels of virgin PET.  
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Over the last years, PET bottle-to-bottle recycling increased highly over the last years.
 
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Today, many technology suppliers provide recycling machinery able to produce food contact approved rPET. Sophisticated decontamination processes allow decontamination levels of virgin PET.  
 
  
 
A market survey gives an overview of global suppliers of bottle-to-bottle recycling plants for food grade PET in the scope of bottle-to-flakes, flakes-to-granulate and bottle-to granulate processes. Some of the suppliers offer the complete scope.
 
A market survey gives an overview of global suppliers of bottle-to-bottle recycling plants for food grade PET in the scope of bottle-to-flakes, flakes-to-granulate and bottle-to granulate processes. Some of the suppliers offer the complete scope.
  
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{| class="wikitable sortable"
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{| class="wikitable sortable small"
 
 
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! Company !! Process !! Contact !! &nbsp;Input&nbsp;!! Output (with approval) !! Capacity (t/a) !! Floor Space (m²) !! Approvals !! Fresh water consumption m³/per t output)) !! kWh consumption (kWh/ per t output)
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! Company !! Process !! Contact
 
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| [[Starlinger|Starlinger & Co. Ges.m.b.H.]], Austria  || '''Bottle-to-Granulate''' || {{Wikimail|recycling.he@starlinger.com|Elfriede Hell|Ms%20Hell}} || recoSTAR PET (4 models) / Engineering of washing lines and/or a turn-key project with available components || Yes (deconta-minated for food-contact, IV increased, AA < 1ppm, lowest VOC level) || 6,000 - 26,000 || Depending on design || USA/FDA (C-H), Austria, Germany/BfR, Ilsi, France/AFFSSA, Finland, Australia, Canada, Egypt, Japan, Switzerland, Latin American Countries; follows EFSA requirements; brand owners || Depending on design || Depending on design ||
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| [[Starlinger|Starlinger & Co. Ges.m.b.H.]], Austria  || '''Bottle-to-Granulate''' || {{Wikimail|recycling.he@starlinger.com|Elfriede Hell|Ms%20Hell}}
 
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| [[Starlinger|Starlinger & Co. Ges.m.b.H.]], Austria  || '''Flakes-to-Granulate''' || {{Wikimail|recycling.he@starlinger.com|Elfriede Hell|Ms%20Hell}} || recoSTAR PET (4 models) / Engineering of washing lines and/or a turn-key project with available components  || Yes<br />decontaminated<br /> for food-contact<br />IV increased<br />AA < 1ppm, lowest VOC level || 1,500 - 26,000 || 130 - 540 || USA/FDA (C-H), Austria, Germany/BfR, Ilsi, France/AFFSSA, Finland, Australia, Canada, Egypt, Japan, Switzerland, Latin American Countries; follows EFSA requirements; brand owners || Approx. 0,15 || Approx. 410 (Depending on design) ||
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| [[Starlinger|Starlinger & Co. Ges.m.b.H.]], Austria  || '''Flakes-to-Granulate''' || {{Wikimail|recycling.he@starlinger.com|Elfriede Hell|Ms%20Hell}}  
 
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| [[Starlinger|Starlinger & Co. Ges.m.b.H.]], Austria  || '''Bottle-to-Flakes''' || {{Wikimail|recycling.he@starlinger.com|Elfriede Hell|Ms%20Hell}} || recoSTAR PET (4 models) / Engineering of washing lines and/or a turn-key project with available components  || Yes (deconta-minated for food-contact, IV increased, AA < 1ppm, lowest VOC level) || 3,700 - 10,500 || Approx. 150 || FDA (hot-fill), follows EFSA requirements ||  || 120 - 250 (incl. bottle washing to SSP) ||
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| [[Starlinger|Starlinger & Co. Ges.m.b.H.]], Austria  || '''Bottle-to-Flakes''' || {{Wikimail|recycling.he@starlinger.com|Elfriede Hell|Ms%20Hell}}  
 
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| [http://www.amut.it Amut S.p.A.], Italy || '''Bottle-to-Granulate''' || {{Wikimail|p.milani@amut.it|Piergianni Milani|Mr%20Milani}} || Yes ||  || 3,000 - 45,000 || Depending on size and stream quality || || Depending on stream quality || 300 - 600 ||
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| [http://www.amut.it Amut S.p.A.], Italy || '''Bottle-to-Granulate''' || {{Wikimail|p.milani@amut.it|Piergianni Milani|Mr%20Milani}}  
 
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| [[Amut]], Italy || '''Flakes-to-Granulate''' || {{Wikimail|p.milani@amut.it|Piergianni Milani|Mr%20Milani}} || Yes ||  || 3,000 - 15,000 || Depending on size and stream quality || || 0,5 || Depending on design ||
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| [[Amut]], Italy || '''Flakes-to-Granulate''' || {{Wikimail|p.milani@amut.it|Piergianni Milani|Mr%20Milani}}  
 
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| [[Amut]], Italy || '''Bottle-to-Flakes''' || {{Wikimail|p.milani@amut.it|Piergianni Milani|Mr%20Milani}} || Pre-sorting systems and de-labellors available ||  || 3,600 - 45,000 || Depending on size an stream quality || || 1 || 250 - 300 ||
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| [[Amut]], Italy || '''Bottle-to-Flakes''' || {{Wikimail|p.milani@amut.it|Piergianni Milani|Mr%20Milani}}
 
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| [[Erema|Erema Engineering Recycling]] Maschinen und Anlagen Ges.m.b.H., Austria || '''Bottle-to-Granulate''' || {{Wikimail|ch.woess@erema.at|Christoph Wöss|Mr%20Woess}}  || Yes, in cooperation with long-time partners ||  ||  ||  ||  ||  || ||
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| [[Erema|Erema Engineering Recycling]] Maschinen und Anlagen Ges.m.b.H., Austria || '''Bottle-to-Granulate''' || {{Wikimail|ch.woess@erema.at|Christoph Wöss|Mr%20Woess}}   
 
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| [[Erema|Erema Engineering Recycling]] Maschinen und Anlagen Ges.m.b.H., Austria || '''Flakes-to-Granulate''' || {{Wikimail|ch.woess@erema.at|Christoph Wöss|Mr%20Woess}} || Basic flake specifications: Higher contamination can influence pellet quality but basically possible to process, after discussion and agreed by Erema ||  || 32,000 || Depending on throughput and technology: 8 - 200 || FDA [cat. A-H&J]; efsa (postive opinion issued); brand owners (conf.);several national approvals (Austria, CH, Zona Mercursur, etc.) || Depending on application and technology. Closed loop system || 250 - 350 ||
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| [[Erema|Erema Engineering Recycling]] Maschinen und Anlagen Ges.m.b.H., Austria || '''Flakes-to-Granulate''' || {{Wikimail|ch.woess@erema.at|Christoph Wöss|Mr%20Woess}}  
 
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| [[Erema|Erema Engineering Recycling]] Maschinen und Anlagen Ges.m.b.H., Austria || '''Bottle-to-Flakes''' || {{Wikimail|ch.woess@erema.at|Christoph Wöss|Mr%20Woess}} || Yes, in cooperation with long-time partners || FDA [cat. A-H&J]; efsa (postive opinion issued); with Multi Purpose Reactor (MPR) || 15,000 || 20 - 40 || FDA, EFSA (Positive opinion issued) || Closed loop system || 100 ||
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| [[Erema|Erema Engineering Recycling]] Maschinen und Anlagen Ges.m.b.H., Austria || '''Bottle-to-Flakes''' || {{Wikimail|ch.woess@erema.at|Christoph Wöss|Mr%20Woess}}
 
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| [http://www.gneuss.com Gneuss Kunststofftechnik GmbH], Germany || '''Bottle-to-Granulate''' ||  || Engineering of washing lines with long term partners || Yes || up to 17,000 ||  || FDA, ESFA (pending), INTI, brand owners (conf.) || Depending on bottle contamination || Depending on input material ||  
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| [http://www.gneuss.com Gneuss Kunststofftechnik GmbH], Germany || '''Bottle-to-Granulate''' ||
 
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| [http://www.gneuss.com Gneuss Kunststofftechnik GmbH], Germany || '''Flakes-to-Granulate''' ||  ||  || FDA, ESFA (pending), brand owners (conf.) || 200 - 17,000 || 30 - 80, depending on size || FDA, ESFA (pending), INTI, brand owners (conf.) || no fresh water needed || < 350 ||
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| [http://www.gneuss.com Gneuss Kunststofftechnik GmbH], Germany || '''Flakes-to-Granulate''' ||   
 
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| [http://www.krones.com Krones AG], Germany || '''Bottle-to-Granulate''' || {{Wikimail|Peter.Hartel@krones.com|Peter Hartel|Mr%20Hartel}} ||  || Yes || 3,400 - 30,000 || 1,000 - 6,000 || FDA - LNO /  EFSA - LNO ||  ||  ||
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| [http://www.krones.com Krones AG], Germany || '''Bottle-to-Granulate''' || {{Wikimail|Peter.Hartel@krones.com|Peter Hartel|Mr%20Hartel}}  
 
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| [http://www.krones.com Krones AG], Germany || '''Flakes-to-Granulate''' || {{Wikimail|Peter.Hartel@krones.com|Peter Hartel|Mr%20Hartel}} || || Yes || 3,400 - 30,000 || 800 - 3,000 || FDA - LNO /  EFSA - LNO ||  ||  ||
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| [http://www.krones.com Krones AG], Germany || '''Flakes-to-Granulate''' || {{Wikimail|Peter.Hartel@krones.com|Peter Hartel|Mr%20Hartel}}   
 
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| [http://www.krones.com Krones AG], Germany || '''Bottle-to-Flakes''' || {{Wikimail|Peter.Hartel@krones.com|Peter Hartel|Mr%20Hartel}} ||  || With/without approval || 3,400 - 30,000 || 1,000 - 4,000 || FDA - LNO /  EFSA - LNO ||  ||  ||
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| [http://www.krones.com Krones AG], Germany || '''Bottle-to-Flakes''' || {{Wikimail|Peter.Hartel@krones.com|Peter Hartel|Mr%20Hartel}}  
 
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| [[Polymetrix]], Switzerland || '''Bottle-to-Granulate''' || {{Wikimail|karl.schoepf@btpag.com|Karl Schöpf|Mr%20Schöpf}} ||  ||  || up to 24,000 || 5,000 || FDA, EFSA, Brand owner || 2.15 || 580 KWh, 590kg steam  ||
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| [[Polymetrix]], Switzerland || '''Bottle-to-Granulate''' || {{Wikimail|karl.schoepf@btpag.com|Karl Schöpf|Mr%20Schöpf}}  
 
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|[[Polymetrix]], Switzerland || '''Flakes-to-Granulate''' || {{Wikimail|karl.schoepf@btpag.com|Karl Schöpf|Mr%20Schöpf}} ||  ||  || 12,000 ‐ 50,000 || 400 ‐ 600 || FDA, EFSA, Brand owner || 0.15 || 290  ||
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|[[Polymetrix]], Switzerland || '''Flakes-to-Granulate''' || {{Wikimail|karl.schoepf@btpag.com|Karl Schöpf|Mr%20Schöpf}}  
 
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| [[Polymetrix]], Switzerland || '''Bottle-to-Flakes''' || {{Wikimail|karl.schoepf@btpag.com|Karl Schöpf|Mr%20Schöpf}} ||  ||  || 24.000 || 4,500 ||  || 2 || 290  ||
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| [[Polymetrix]], Switzerland || '''Bottle-to-Flakes''' || {{Wikimail|karl.schoepf@btpag.com|Karl Schöpf|Mr%20Schöpf}}  
 
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| [http://bo-re-tech.com Zheijiang Boretech Co., Ltd.], China  || '''Flakes-to Granulate''' || {{Wikimail|sales@bo-re-tech.com|Alan Ou|Mr%20Ou}} || Collected pressed bottles, various colours || Granulate with approval || || ||  ||  ||  ||
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| [http://bo-re-tech.com Zheijiang Boretech Co., Ltd.], China  || '''Flakes-to Granulate''' || {{Wikimail|sales@bo-re-tech.com|Alan Ou|Mr%20Ou}}   
 
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| [http://bo-re-tech.com Zheijiang Boretech Co., Ltd.], China  || '''Bottle-to-Flakes''' || {{Wikimail|sales@bo-re-tech.com|Alan Ou|Mr%20Ou}} || Collected pressed bottles, various colours || Flakes with/without approval || 3,000 - 39,600 || 600 - 2,000 || 150 - 180 ||  ||  ||
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| [http://bo-re-tech.com Zheijiang Boretech Co., Ltd.], China  || '''Bottle-to-Flakes''' || {{Wikimail|sales@bo-re-tech.com|Alan Ou|Mr%20Ou}}  
 
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| [[Sorema|Sorema Division of Previero N. Srl]]  || '''Bottle-to-Flakes''' || {{Wikimail|sales@previero.it|Dario Previero|Mr%20Previero}} ||  ||  || 5,000 - 45,000 || 800 - 5,000 ||  || 1 - 3 || 0,22 - 027  ||
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| [[Sorema|Sorema Division of Previero N. Srl]]  || '''Bottle-to-Flakes''' || {{Wikimail|sales@previero.it|Dario Previero|Mr%20Previero}}  
 
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| [[Phoenix Technologies |Phoenix Technologies]] USA  || '''Flakes-to-Granulate''' || {{Wikimail|sales@phoenixtechnologies.net|Lori Carson|Ms%20Carson}} || LNO, yes, PVC <50ppm || Yes || '38, total plant capacity, 9K ton of LNO installed, with additions available of 9K ton || 1,000 || FDA, Health Canada, EFSA || Trace || 660  ||
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| [[Phoenix Technologies |Phoenix Technologies]] USA  || '''Flakes-to-Granulate''' || {{Wikimail|sales@phoenixtechnologies.net|Lori Carson|Ms%20Carson}}  
 
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| [[Tecnofer|Tecnofer Ecoimpianti]], Italy  || '''Bottle-to-Flakes''' || {{Wikimail|sales.dep1@tecnofer.biz|Mauro Garbellini|Mr%20Garbellini}}||  ||  || 3,000 - 25,000 || 500 - 1,500 ||  || 1,5 - 3 || 280-320  ||
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| [[Tecnofer|Tecnofer Ecoimpianti]], Italy  || '''Bottle-to-Flakes''' || {{Wikimail|sales.dep1@tecnofer.biz|Mauro Garbellini|Mr%20Garbellini}}
 
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Latest revision as of 12:29, 21 March 2017

Today, many technology suppliers provide recycling machinery for food contact approved rPET. Sophisticated decontamination processes allow decontamination levels of virgin PET.

A market survey gives an overview of global suppliers of bottle-to-bottle recycling plants for food grade PET in the scope of bottle-to-flakes, flakes-to-granulate and bottle-to granulate processes. Some of the suppliers offer the complete scope.

Company Process Contact
Starlinger & Co. Ges.m.b.H., Austria Bottle-to-Granulate Elfriede Hell
Starlinger & Co. Ges.m.b.H., Austria Flakes-to-Granulate Elfriede Hell
Starlinger & Co. Ges.m.b.H., Austria Bottle-to-Flakes Elfriede Hell
Amut S.p.A., Italy Bottle-to-Granulate Piergianni Milani
Amut, Italy Flakes-to-Granulate Piergianni Milani
Amut, Italy Bottle-to-Flakes Piergianni Milani
Erema Engineering Recycling Maschinen und Anlagen Ges.m.b.H., Austria Bottle-to-Granulate Christoph Wöss
Erema Engineering Recycling Maschinen und Anlagen Ges.m.b.H., Austria Flakes-to-Granulate Christoph Wöss
Erema Engineering Recycling Maschinen und Anlagen Ges.m.b.H., Austria Bottle-to-Flakes Christoph Wöss
Gneuss Kunststofftechnik GmbH, Germany Bottle-to-Granulate
Gneuss Kunststofftechnik GmbH, Germany Flakes-to-Granulate
Krones AG, Germany Bottle-to-Granulate Peter Hartel
Krones AG, Germany Flakes-to-Granulate Peter Hartel
Krones AG, Germany Bottle-to-Flakes Peter Hartel
Polymetrix, Switzerland Bottle-to-Granulate Karl Schöpf
Polymetrix, Switzerland Flakes-to-Granulate Karl Schöpf
Polymetrix, Switzerland Bottle-to-Flakes Karl Schöpf
Zheijiang Boretech Co., Ltd., China Flakes-to Granulate Alan Ou
Zheijiang Boretech Co., Ltd., China Bottle-to-Flakes Alan Ou
Sorema Division of Previero N. Srl Bottle-to-Flakes Dario Previero
Phoenix Technologies USA Flakes-to-Granulate Lori Carson
Tecnofer Ecoimpianti, Italy Bottle-to-Flakes Mauro Garbellini
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