Dasani is rolling out bottles made from 100% rPET

Two of The Coca-Cola Company’s biggest brands in North America are taking further steps to support a circular economy for plastic packaging. Dasani is rolling out bottles made from 100% recycled PET plastic (excluding caps and labels), and Sprite is transitioning from green to clear plastic to increase the material’s likelihood of being remade into new beverage bottles. 

A majority of Dasani bottles in the United States—from 20-oz. and 1.5-liter singles to 10-oz. and 12-oz. multipacks—will be offered in 100% rPET rolling out this summer. In Canada, this innovation spans all Dasani bottles. The shift is intended to supports both Dasani’s pledge to remove the equivalent of 2 billion virgin plastic bottles from production by 2027 compared to 2021 levels and the company’s World Without Waste goal to use at least 50% recycled material in its bottles and cans by 2030. 

The brand’s transition to 100% rPET is projected to save more than 20 million pounds of new plastic, compared to 2019, and cut more than 25,000 metric tons of greenhouse gas emissions (creating bottles from recycled plastic uses less energy than virgin PET) in 2023 alone. 

The announcement follows a successful launch of 100% recycled plastic bottles in New York, California and Texas, which also included Coca-Cola Trademark 20-oz. bottles. The launch helped the Coca-Cola system identify the best-quality sources of rPET and fine-tune production processes needed to make 100% recycled plastic bottles. 

“Demand for rPET currently exceeds supply, so our first step to scaling up use of 100% rPET across the portfolio is building a sustainable pipeline of high-quality material,” said Chris Vallette, Senior Vice President of Technical Innovation and Stewardship, Coca-Cola North America. “We do this by working with communities to boost PET recycling and collection; collaborating with recycling partners; and, finally, securing rPET to help ensure the material for our bottles is used again and again.

The initial launch helped drive consumer awareness through the bold, on-pack “100% Recycled Bottle” and “Recycle Me Again” calls-to-action also used on retail signage and other communications. “We saw how much the 100% recycled PET message truly resonates with our customers and consumers, particularly Dasani fans whose sustainability expectations are especially high,” Vallette added.

Sprite – colour shift

Sprite, meanwhile, is shifting all of plastic PET packaging from its signature green colour to clear, beginning Aug. 1. Although green PET is recyclable, the recycled material is more often converted into single-use items like clothing and carpeting that cannot be recycled into new PET bottles. During the sorting process, green and other coloured PET is separated from clear material to avoid discoloring recycled food-grade packaging required to make new PET bottles. 

“Taking colours out of bottles improves the quality of the recycled material,” said Julian Ochoa, CEO, R3CYCLE, which is working with Coca-Cola Consolidated to enable bottle-to-bottle recycling across the largest U.S. bottler’s 14 state-territory. “This transition will help increase availability of food-grade rPET. When recycled, clear PET Sprite bottles can be remade into bottles, helping drive a circular economy for plastic.” Vallette added, “Sprite’s move to clear will help us introduce more 100% rPET bottles like Dasani is launching and keep more bottles in the circular economy.” 

In addition to transitioning to clear bottles, Sprite is introducing a new visual identity system featuring a revamped logo and packaging design to provide a consistent look and voice around the world. Sprite’s packaging graphics will retain the brand’s recognisable green hue and include prominent “Recycle Me” messaging.

Coca-Cola North America’s entire green plastic portfolio—including packaging for Fresca, Seagram’s and Mello Yello—will transition to clear PET in the coming months.

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