Moisture measurement
Moisture content impacts product quality in manufacturing. Accurate moisture measurement and control eliminate issues like material waste and inefficiency, helping manufacturers improve product quality, boost plant efficiency, and reduce energy costs. Solutions like MoistTech’s moisture sensors are claimed to offer precision and real-time monitoring.
MoistTech’s moisture sensors use near-infrared (NIR) technology to provide non-contact, instant, and repeatable moisture readings. This technology minimises waste, reduces downtime, and ensures product consistency, says the company. Unlike manual or laboratory methods that can take hours, these sensors deliver real-time data, enabling operators to make immediate process adjustments.
Insensitive to variables such as particle size and colour, MoistTech sensors require minimal maintenance and provide consistent readings with a one-time calibration. They can be installed across diverse applications, from conveyor belts to dryers, and are available in robust models suited for extreme environments like high heat or explosion-prone areas.
In addition to moisture, the sensors can measure coating weight, sheet and film thickness, oil, protein, temperature and other elements that absorb NIR. Accuracy and repeatability is in the +/- 0.01%-0.1% range, depending on the application.
MoistTech sensors are versatile, used in industries ranging from food processing and plastics to renewable energy, and are also suitable for bottle-grade PET manufacturing where it helps to improve product quality, reduce energy and material waste, and enhance overall production efficiency.
Photo: Moisture tested in a quality lab before the start of a production run.
