Berry Global supports Vamoosh with robust packaging solution for plug unblocker
One of the leading plastic packaging manufacturers, Berry Global has provided international cleaning product manufacturer, Vamoosh with a tailored packaging solution for its Plughole Unblocker, addressing the unique challenges posed by the product’s ingredients. To meet Vamoosh’s requirements for a durable and reliable pack, Berry Global conducted thorough research and testing, which found that traditional PET and HDPE materials did not have the required strength and robustness to handle the specialist chemicals used in the unblocker.
As a result, Berry opted both to incorporate an Environmental Stress Crack Resistant (ESCR) additive and to increase the thickness of its 600ml Alpha bottle to ensure the packaging could withstand the product’s powerful nature. After evaluating various thicknesses, a 52g weight was selected as the optimal solution.
Berry’s expertise in materials and technology enabled the product to be developed and prepared for launch in under two months. The project included the creation of 3D-rendered graphics and branding within two days to help visualise the final design. In addition, bottles in three different weights were sent for customer trials before the development of the tooling template, enabling Vamoosh to make an informed decision and minimise costs.
The neck of the bottle has been adapted to fit a standard CRC cap, ensuring the pack meets regulatory requirements.
The bottle is produced at Berry’s facility in British Beccles and the cap at its factory in Norwich, providing a one-stop solution for this complex project.