Market Survey 04/2025 – Cap systems & cap moulds
25
Resins & additives
MARKETsurvey
Cap manufacturer &
cap inspection
04/2025
Cap systems & cap moulds
Preform production & inspection
Preform systems & moulds
Two stage SBM machinery
Filling equipment
Suppliers of cap systems and cap moulds
Compressors
With this overview of the manufacturers of capping systems and moulds, we are
concluding the topic of closures that was started in the last market overview in issue
3. We are very pleased to present the latest systems and moulds from Sacmi, Netstal,
Corvaglia, Sumitomo Demag, Z-Moulds and GDXL.
Shrinkfilm & palletising machinery
Recycling machinery
Although the publishers have made every effort to ensure that the information in this survey is up to date, no claims are made regarding
completeness or accuracy.
Caps Systems
Company name
Sumitomo (SHI) Demag
Netstal Maschinen AG
Sacmi s.c.
Plastics Machinery GmbH
Postal address
Altdorferstrasse 15
90571 Schwaig, Germany
+49 91150610
Tschachenstrasse 1, 8752 Näfels,
Switzerland
+41(0)55 618 6111
Via Selice 17/A,
40026 Imola (BO), Italy
+39 0542 60 7111
Telephone number
Web site address
Contact name
Function
Mr Arnaud Nomblot
Mr Pascal Müller
Director - Bus. Dev.-Packaging Product Manager CAP
Mr Iacopo Bianconcini
Marketing Manager
+39 0542 60 7880
Direct telephone number +49 911 5061 625
+41 55 618 61 92
E-mail
Systems for cap/
closure production
CAP-Line (based on Elion and
Elios platform depending on
clamping force)
Model
intElect / PAC-E / El-Exis SP
Injection moulding
Elion series, Elios series
Injection moulding
2,200 - 6,500kN
< 2 sec
CCM24SD
CCM24SF
CCM32MC
CCM48SD
CCM64MD
Procession technology
Clamp force
Compression
Not applicable
Compression
Not applicable
Compression
Not applicable
Compression
Not applicable
Compression
Not applicable
100 - 10,000kN
Cycle time (guaranteed 26/22mm - up to 2,800 caps/
98% closure system
min
efficiency for):
- High speed production: 29/25mm - up to 2,300 caps/
closure type/weight/cavi- min
ties: caps/min
26mm (GME 30.39); 0.75g; 128
cav.; 4,042 caps/min
28mm CSD /
2g / 24 cavities:
600 caps/min
26mm water
28mm CSD /
26mm water /
26/22 CSD / 1.6g
0.9g / 24 cavities: 2g / 32 cavities: 0.9g / 48 cavities: 64 cavities:
1,000 caps/min
980 caps/min
2,000 caps/min
2,850 caps/min
- Individual cap solution: PCO1881 - up to 1,800 caps/
Flip Top; 8.12g; 48+48; 524 caps/ 38mm CAF/
29mm water/
38mm CAF/
closure type/weight/cavi- min
min (IMC)
2.6g / 24 cavities:
600 caps/min
1.2g / 48 cavities: 2.6g / 64 cavities:
2,000 caps/min 2,400 caps/min
ties: caps/min
GME30.40 - up to 1,800
caps/min
Drive concept
All-Electric / Hybrid
Electric and hybrid
Electric / hydraulic
Electric /
hydraulic
Electric /
hydraulic
Electric / hydraulic Electric /
hydraulic
Energy consumption
(kwh/kg)
0.30 - 0.40kWh/kg, varying
upon application
Product specific, as low as
0.37kWh/kg ±10%
Product specific,
equal or more
than 0.35kwh/h
Product specific, Product specific, Product specific, Product specific,
equal or more
equal or more
than 0.35kwh/h than 0.35kwh/h
Sacmi Sacmi
equal or more
equal or more
than 0.35kwh/h
than 0.35kwh/h
Preferred mould makers
Special features
Customer & project specific selec-
tion for best performance fit
Sacmi
Sacmi
Sacmi
Spindle-free high-speed toggle lever Technical & technological
clamp, adaptive system pressure complete service for moulds,
reduction (ASPR), responsive filling machines and closures;
control (RFC), Axos 9 controller, moulds, machines and tech-
Smart Operation, eService, Netstal nological knowledge, providing
Remote Control (NRC)
complete solutions for closures
manufacturing
26
Moulds for caps/closure production
Company name
Z-Moulds - z-moulds GmbH
Corvaglia Mould AG
GDXL Precise Machinery Co., Ltd.
Postal address
Dr.-Walter-Zumtobel-Strasse 9, 6850 Dornbirn,
Austria
+43 5572 7272-0
Mr Michael Fink
CEO
Hörnlistr. 14,
CH-8360 Eschlikon, Switzerland
+41 71 973 77 77
Mr Albert Brunner
Director Sales & Service
+41 71 973 77 52
No. 18 Changjiang Road, Guicheng, Nanhai, Foshan city,
Guangdong Province, China. Postcode: 528251
+86 757 8677 7168
Mr Billy Ay
Marketing Specialist
+86 757 8677 7168 ext 8681
Telephone number
Web site address
Contact name
Function
Direct telephone number
E-mail
+43 5572 7272-610
Filling good:
- beverages
Carbonated and non-carbonated drinks, water,
juices, beer, coffee & teas, dairy, etc.
CSD & Carbonated Bottled Water, Still Bottled Water (pres-
surised & non-pressurised), Sensitive Drinks (juices, teas,
flavoured waters, ...), Sports & Energy Drinks, Others (dairy,
edible oil and liquid food)
Closure moulds for various beverage applications including
water, CSD, aseptic and hot-fill, etc.
- other
Edible oil, soy sauces and other filling goods pos- Coffee, beer, detergents; other contents/applications are
sible on request. Laundry & Household products. possible upon request
Closure moulds for food, edible oil, cosmetics, personal care,
pharmaceuticals applications and other industries
- individial cap solutions
Possible on request
Individual cap solutions are possible upon request
R&D service and mould fabrications for individualised single-
pc or multi-pc closures; tethered closure solutions available
Closure:
-type
All single-piece standard closure dimensions for Flat top & sports closures for neck finishes from 25 to 48mm, Closure moulds for one-piece cap and two-piece cap for vari-
all neck finishes, sports closures, flip-tops, push- e.g. all CETIE standard necks GME 30.21 to GME 30.43
ous neck finish standards including 26/22, 1881, 1810, 29/25,
pulls, multi-component closures…
30/25, 38mm, etc.; tethered closure solutions available
-material
-weight
HDPE, LDPE, PP, TPE, …
Lowest from approx. 0.7g
HDPE (PP for transparent parts)
Starting from 0.7g
HDPE
Closure moulds for: 26/22 CSD tethered: 1.77g; 1881 Aseptic
/ hot-fill: 2.15g; 1881 CSD: 2.35g; 48mm neck water: 4.2g;
38mm neck water: 2.8g; 30/25 neck: 1.65 - 1.85g; 29/25
neck: 1.2g
Moulds:
Clamping dimensions/Cavities
Preferred hot runner suppliers
Special features
16 to 144 cavities
24 - 96 cavities
various
From 12 to 72 cavities
MHT, Mold Masters and others
GDXL ( suppling hot runner as well)
Several patented technologies for most efficient Closure design approvals from all major beverage brand
closure production, with lowest downtimes and
spare parts usage.
owners. Most economical closure designs for private labels.
Tethered cap solutions for carbonated and non-carbonated
drinks according to requirements of EU Directive 2019/904
Moulds for caps/closure production
Company name
Sacmi s.c.
Plastisud Sas
Postal address
Via Selice 17/A,
40026 Imola (BO) - Italy
+39 0542 60 7111
Mr Iacopo Bianconcini
Marketing Manager
5 rue Joseph Jacquard,
1400 Castelanudary, France
+33 4 68 23 15 57
Ms Nathalie Fabbro
Sales & Marketing Coordinator
+33 6 08 43 42 78
Telephone number
Web site address
Contact name
Function
Direct telephone number
E-mail
+39 0542 60 7880
Filling good:
- beverages
Water
CSD and sparkling water
Juice, RTD, tea, isotonic, cold
Still water, carboted drinks, hot
filled / hot filled
fill, diary...
- other
Edible oil, soy sauces dairy, pharma Edible oil, CRC
& food and other filling goods
- individial cap solutions
Closure:
Possible on request
Possible on request
Possible on request
Possible on request
Yes, in mould closing
-type
Flat top, one/two pieces,
Flat top, one/two pieces,
Flat top, one/two pieces,
Flat top, one/two pieces,
1-pces, 2-pces, 3-pces closure,
sportcaps, flip-top
sportcaps, flip-top,
sportcaps, flip-top,
sportcaps, flip-top, child proof
tethered, with / without safety band
-material
-weight
HDPE
HDPE, PP
HDPE, PP
HDPE, PP and TPE
PE BD - PE HD - PP
From 0.8g
and above
From 0.8g
and above
From 0.8g
and above
From 0.8g
and above
0.7 to …. g - whatever mentioned
by customer
Moulds:
Clamping dimensions/Cavities From 12 to 64 cavities
Preferred hot runner suppliers No need of hot runner
From 12 to 64 cavities
No need of hot runner
Closure designs, including
From 12 to 64 cavities
No need of hot runner
Closure designs, including
From 12 to 64 cavities
Up to 144 cav
Plastisud
No need of hot runner
Special features
Closure designs, including
Closure designs, including tethered
tethered solutions, validated by tethered solutions, validated by tethered solutions, validated by solutions, validated by major brand
major brand owners, worldwide major brand owners, worldwide major brand owners, worldwide owners, worldwide
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