High production level
Xform featuring 200-cavity preform mould by Sipa
The first Sipa 200-cavity preform mould in Asia is now in operation at Sappe, a major Thai beverage manufacturer.
Sappe: innovative beverages
Sappe PCL, a renowned leader in functional drinks in Thailand, has been driving the beverage industry with its commitment to “better people’s lives through our innovative spirit.” The company’s dedication to innovation is reflected in its products and corporate culture, evident in popular brands such as Mogu Mogu, Sappe Aloe Vera, and All Coco. With a presence in over 100 countries, Sappe is determined to establish itself as a global brand.
Sipa’s largest preform mould
Sipa has developed a mould with 200 cavities for preforms with necks up to 28 mm, ideal for mineral water and beverage bottles. Despite its massive capacity, this mould retains the same external dimensions, allowing it to be seamlessly integrated into an Xform 500 GEN4 injection moulding machine.
This 200-cavity mould enables the production of over 140,000 preforms per hour. This production level is intended for large packaging companies. Sipa says that a very high output system results in lower enegry consumption per preform produced, improved labour efficiency and optimised space utilisation. One preform production system with a 200-cavity mould can supply two bottle production- and filling lines operating at 81,000 bph.
Sipa designed the 200-cavity mould according to the same principles as its well-known 180-cavity mould. The company’s GEN4 hot runner concept offers good balance, extended maintenance intervals and easy access for necessary interventions, according to Sipa. Sipa’s Preform Tooling Manager emphasises the company’s ability to create well-balanced hot runner systems that transcend geometrical limitations.
Sappe’s success
Sappes’ successful implementation of Sipa’s 200-cavity mould demonstrates the role of advanced technology and collaboration in beverage packaging. This achievement aims to pave the way for a more sustainable and efficient future, benefiting both producers and consumers alike.