Sustainable turnkey injection moulding solutions

Shibaura Machine, Hall 15 – Booth B21

Shibaura Machine will present its next-generation injection moulding the EC-SXIII All-Electric series and the S-GenXt Hydraulic series. It is a newly developed line of auxiliary equipment, providing plastics manufacturers with comprehensive, turnkey solutions for cost-effective and efficient production. Completing the ecosystem is the Industrial IoT platform ‘machiNetCloud,’ which enables smarter, connected, and more sustainable factory operations.

‘Smart. Green. Sustainable.’

Under the theme ‘Smart. Green. Sustainable.’, Shibaura Machine will demonstrate how its integrated system expertise helps manufacturers transform their production environments. The focus is on maximising energy efficiency and delivering cutting-edge technology known for minimal maintenance requirements and longevity.

“With the new EC-SXIII All-Electric and S-GenXt Hydraulic series, we’re redefining injection moulding. These machines enhance performance, precision, and operational efficiency, driving smarter and more economical production. At the same time, we’re advancing our capabilities in digitalisation and sustainability,” says Shigetomo Sakamoto, President of Shibaura Machine Group.

The company’s AI-powered monitoring system, Virtual Machine Expert, continuously monitors production processes, proactively detecting potential component issues before they result in unplanned downtime. Integrated with the machiNetCloud IIoT platform, all machines at the booth will showcase real-time data through interactive dashboards. The machiNetCloud platform delivers valuable insights, enabling injection moulders to optimise production workflows, improve efficiency, and maximise Overall Equipment Effectiveness (OEE), says the company.

Both moulding applications at K 2025 will produce parts using recycled PET (rPET), showcasing Shibaura Machine’s commitment to environmental responsibility. “By utilising rPET derived from post-consumer plastics like bottles and packaging, we’re supporting a shift towards sustainable injection moulding and a circular economy,” Sakamoto adds.

Next-generation machines

The EC75SXIII All-Electric injection moulding machine will be the centrepiece of Shibaura Machine’s booth, showcased in a fully automated, high-efficiency production cell. This system will manufacture sleek business card holders using a single-cavity rPET mould from CNN Plastic System with a clamping force of 75 t. The automated cell seamlessly integrates component production, logo printing, and final assembly, delivering precision, speed, and energy efficiency. Supporting auxiliary equipment includes a 6-axis robot (TV1000 & TVM900), the HCD50 compact dehumidified air dryer, and the LTAC 3.5 air-cooled chiller from Shibaura Machine. Additional components include the IXW-800SVIP take-out robot from Star Automation and a logo printing system provided by Roboprint.

The S-GenXt 180-7A hydraulic injection moulding machine will be featured in a second fully automated production cell, producing rPET food containers using a 2-cavity mould from CNN Plastics System. In-mould labelling is seamlessly integrated with WETEC’s W830X system, applying labels directly during production. Equipped with Shibaura Machine’s proprietary binary injection technology, the S-GenXt achieves fast cycle times and lowers production costs, eliminating the need for expensive accumulators or additional components, stated the company. The cell also incorporates the HCD150 compact dehumidified air dryer and the LTAC 5 air-cooled chiller for optimised performance. All S-GenXt machines and auxiliary equipment are manufactured at Shibaura Machine’s state-of-the-art facility in India.

“Whether it’s material handling, drying, or temperature control, our smart solutions enhance both electric and hydraulic injection moulding operations,” summarises Sakamoto.

www.shibaura-machine.eu