07+08 / 2025

{"pages":{"page":[{"@ID":38

"EVENT PREVIEW PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 36 Automated process control Process Pilot+ reflects the latest advancements in automated process control for PET bottles and will be a focal point of Agr’s display. Recent updates and enhancements to Process Pilot+ incorporate further AI that is claimed to significantly improve blowmoulder efficiency and profitability by enabling operators to automatically optimise the blowmoulder based on performance, energy efficiency, or operating costs. As the Pilot Profiler system continuously measures material distribution on every bottle, the Process Pilot+ works in conjunction with the blowmoulder to proactively manage optimal material distribution. With its ability to manage the blowmoulder to maintain quality and performance attributes despite environmental, blowmoulder, and, especially, material variations due to rPET that occur during the production process, the Process Pilot+ system is an essential tool for PET bottle manufacturers that are committed to incorporating rPET into their product mix. Blowmoulder vision system Pilot Vision+ is Agr’s latest and most powerful in-the-blowmoulder vision system. This system is well suited for the quality management of bottles containing high percentages of rPET. Designed to work in conjunction with today’s high-speed reheat stretch blowmoulding equipment, the system offers a modular approach to defect detection integrated within the blowmoulder. The open architecture of this system allows for simultaneous management of up to six cameras, in multiple locations. As part of Agr’s Process Pilot family of products, Pilot Vision+ can be combined with Process Pilot+ for a total bottle management solution, providing the ability to detect random occurring defects as well as manage the process to maintain precise material distribution, even with light and/or difficult-to-process bottle design. All-in-one measurement system The Gawis 4D is the latest and most advanced measurement system for beverages and other types of bottles. This all-in-one laboratory Laboratory automation, precision bottle measurement and innovations in automated blowmoulder control Quality control and productivity improvement At drinktec, Agr will showcase its latest innovations in quality management and process control for beverage containers. With nearly a century of industry leadership, Agr supports producers in meeting rising quality standards - especially as the shift toward lighter PET bottles and higher rPET content adds complexity. Visitors can expect updates to Agr’s blowmoulder management, vision, and automated lab systems, all designed to optimise production efficiency and to ensure consistent container quality. Agr International Hall C6 – Booth 521 Agr’s Gawis 4D features high pixel density camera components, along with telecentric optics and lighting to achieve high level dimensional precision and repeatability. Agr’s Process Pilot+ system continuously and proactively manages the blowmoulder to maintain proper material distribution while enabling blowmoulder optimisation based on performance, energy efficiency or operating costs."},{"@ID":3

"No.7+8 2025 www.petpla.net D 51178; ISSN: 1438-9452 PETplanet is read in 162 countries Suppliers of 2-stage SBM machinery MARKETsurvey M A G A Z I N E F O R B O T T L E R S A N D B O T T L E - M A K E R S I N T H E A M E R I C A S , A S I A , E U R O P E A N D A L L A R O U N D T H E P L A N E T 11 . 08 . 25 FILLING Page 27 Page 20 Page 50 Page 31 EDITOUR Page 12"},{"@ID":47

"PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 45 EVENT PREVIEW In line with circular-economy trends, and as will be demonstrated during live moulding, the PF36/36-600 is capable of moulding bottles using 100% rPET material without compromising speed or product quality. Machine actuation systems are a full hybrid combination of hydraulics, pneumatics and multiple servo motor systems – each system being selected to perform specific functions with good efficiency. Machine control and monitoring is via ASB’s Vision1 system, a proprietary software and hardware package that is compliant with the OPC UA global standard protocol for industrial network communication offering a host of possibilities, including networking into factory management software, integration of ancillary equipment control and monitoring, global accessibility to production data and remote off-site diagnosis by factory technical staff. The moulding machine will be demonstrated at drinktec together with a range of matched upstream and downstream ancillary equipment including chiller, resin dryer, mould temperature controller, mould dehumidifier, conveyor systems, etc. ASB’s booth will also be showcasing a range of new developments and packaging technologies including: through-hole handle moulding, zero cooling, returnable & refillable, lightweight collapsible water servers, canted/tilted neck bottles, PET cans, and more. www.nisseiasb.co.jp PF36/36-600 – Live moulding demonstration Machine PF36/36-600: 1.5-step injection stretch blow moulding machine Moulded product Type: 500ml PET bottle Weight: 13 g Material: 100% rPET Output: 18,000 bph Application: Drinking water 13g, 500ml water bottles moulded in 100% rPET at 18,000bph"},{"@ID":23

"BOTTLING / FILLING PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 21 Configurable and connected The Isotronic G can be customised to suit virtually any production need. Optional CIP systems can be integrated either on the filler or the carbo/mixer, helping reduce footprint, energy consumption, and investment cost - particularly useful for water filling operations. The monobloc can also be connected with SIPA’s rotary or linear stretch-blow moulding units in a Sincro Bloc configuration, forming a compact and efficient blowing-fillingcapping line. The system is compatible with a wide range of capping solutions, from plastic caps to aluminium crown and ROPP caps (roll-on pilferproof caps), with optional cap decontamination for added hygiene. A clean, controlled environment To maintain high hygiene standards, the Isotronic G supports a range of environmental control solutions. These include ISO Class 7 cleanroom integration - upgradable to Class 5 - sterile air cabins with Hepa filters, and minienclosures using isolator technology. These measures are intended to reduce the controlled area, to improve sanitation efficiency while keeping operating costs low. www.sipasolutions.com JOIN THE OFFICIAL REVEAL: Tuesday, September 16th 12:00 PM Hall B5 — Stand B180 Get ready to rethink compression."},{"@ID":8

"PETnews 6 NEWS PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net Plastics Recycling Show Asia announces new Shanghai location for 2026 In response to exhibitor and visitor feedback – and to further expand the event’s regional reach – the organisers of the Plastics Recycling Show Asia (PRS Asia) has announced that the 2026 edition will take place at the Shanghai World Expo Exhibition and Convention Centre, Shanghai, China from November 3–5, 2026. The move to Shanghai, one of Asia’s most dynamic industrial and innovation hubs, is intended to enable even broader participation from key players in the plastics recycling sector across China and Southeast Asia. Organised by Crain Communications and Min Metals and supported by Plastics Recyclers Europe (PRE) and the China Polyurethane Industry Association (CPUIA), PRS Asia brings together professionals from every part of the plastics recycling value chain – from machinery and equipment suppliers to recyclers, raw material suppliers, brand owners, government representatives and NGOs. The free-to-attend exhibition and conference provide a platform to showcase innovation, share best practice, connect with industry leaders and explore new business opportunities in plastics recycling. PRS events are held around the globe in Europe (Amsterdam), Middle East & Africa (Dubai) and India (Mumbai). www.prseventasia.com drinktec on a three-year cycle Even before the doors of drinktec 2025 open, trade fair organiser Yontex has already announced the date for the next edition: from September 11 to 15, 2028, the Munich exhibition grounds will once again become the global hub of the beverage and liquid food industry. With this change, drinktec is moving away from its previous four-year cycle. Figures from VDMA, the conceptual sponsor of drinktec, clearly show that the industry remains on a growth trajectory. By 2028, market research institute Euromonitor forecasts global growth of 15.8 per cent for soft drinks and 7.8 per cent for alcoholic beverages, based on 2024 figures. The Asia-Pacific, Middle East/Africa, and Latin America regions are among those expected to see the highest growth rates. Global megatrends such as connectivity, the circular economy, and hyper-personalisation are claimed to accelerate the industry’s pace of innovation. As a result, investment cycles are becoming shorter. “Yontex is closely following these developments and is continuously evolving its portfolio. We are in close dialogue with our stakeholders, who have fully confirmed our assessment. By rescheduling drinktec to 2028, we are laying the foundation to provide the beverage and liquid food industry with the optimal platform,” explains Rolf Keller, Managing Director of Yontex. www.yontex.com RecyClass validates Avantium’s PET/PEF multilayer bottle as fully recyclable in PET stream Avantium N.V. announced that its PET/PEF multilayer bottle has been recognised as fully compatible with the PET recycling stream following an evaluation by RecyClass, the European non-profit initiative dedicated to advancing plastics circularity. Avantium’s PEF (polyethylene furanoate), branded as releaf, can be used in fully plant-based monolayer PEF bottles, but is also claimed to have advantages in combination with PET. For example, PEF can be used in multilayer PET bottles as a barrier material when the required shelf life cannot be guaranteed by a single layer of PET. The RecyClass PET Technical Committee evaluated Avantium’s PET/PEF multilayer bottle – containing 10% PEF releaf RP90N – through lab tests by PTI Europe and Plastics Forming Enterprises. Results confirmed full compatibility with PET recycling stream under the conditions outlined in the RecyClass Approval Letter. RecyClass collaborates with the US-based Association of Plastic Recyclers (APR) to harmonise recyclability recommendations and testing procedures. Avantium’s PEF received APR Critical Guidance Recognition in 2023. With both approvals, brand owners can confidently adopt PEF as a recyclable barrier layer. Additionally, RecyClass validation supports favourable acceptance by national producer responsibility organisations (PROs), which oversee compliance with Extended Producer Responsibility (EPR) regulations and determine packagingrelated EPR fees. EPR is a policy mechanism that requires producers to, amongst others, pay fees based on recyclability and environmental impact. www.avantium.com"},{"@ID":45

"PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 43 EVENT PREVIEW Expansion of the PET-Series portfolio with the new PET-Series 320 Designed for low operating costs and mould compatibility Otto Systems, the Swiss specialist for high-performance PET preform production systems, is expanding its product line with the new PET-Series 320. Designed for maximum efficiency and availability, the system can run moulds with up to 128 cavities. It is compatible with a wide range of top-entry moulds commonly used in the market, and offers a compact layout, fast cycle times and low operating costs. Otto Systems’ current system portfolio includes the PET-Series with 160- and 240-tonne platforms for fastcycle applications with cycle times of under 5 s, as well as the HOD-Series for heavy preforms in the Home and Office Delivery segment. With the new PET-Series 320, the company is extending its offering to mould capacities up to 128 cavities and the associated throughput requirements. The PET-Series 320 is available in three configurations with different injection groups, offering throughput of up to 1,040 kg and supporting moulds sized between 24 and 128 cavities. The fully electric clamping unit with lock-to-lock times under 2 s is reported to support fast cycle times and overall production efficiency. The energy recuperation of kinetic energy is designed to noticeably reduce electricity costs. The energy-efficient plasticising unit allows processing of up to 100% rPET, meeting all legal requirements and customer specifications. Otto Systems’ Pick-Blow Combi Air Cool – a three-stage cooling system with water-cooled tubes in the removal plate and air-cooled pins in the transfer plate – ensures product consistency and reduces reject rates, says the company. A distinctive feature of the PETSeries 320 is its tie bar spacing, which provides sufficient space to accommodate a wide range of top-entry moulds commonly used in the market. This feature enables preform manufacturers to continue using large parts of their existing top-entry mould portfolio throughout the full mould lifecycle. The intuitive touchscreen control has been designed to reduce training requirements, minimise operating errors and help lower personnel costs. When combined with moulds from Otto Hofstetter AG – which have demonstrated availability rates above 98% – the system can contribute to a competitive Total Cost of Ownership (TCO). www.otto-systems.com Otto Systems Hall C6 Booth 339"},{"@ID":13

"TOP TALK PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 11 Anniversary bottle “This started with a drawing on a piece of paper, which our CAD department took forward and developed to something that could be evaluated in our FEA (finite element analysis) capability. We figured it would work, so we cut the moulds and blew the bottle right here,” she said. The bottle in question features a section of the PTI logo embossed onto the surface, with a green closure and wide opening. It was filled with green M&Ms. Three hundred bottles were made for the 40th anniversary party, held on June 12, and handed to honoured guests as souvenirs. “We aren’t doing Coca-Cola sized production, we aren’t making thousands of bottles a day, but we can undertake a production run to allow brands to get a viable product to use and fill. Choosing the wide mouth format also made clear that we have that capability here.” Green for go The choice of green for the closure and the M&Ms was deliberate. PTI makes a point of helping clients to understand sustainable material transitions, the implications of transition and the opportunities, including the provision of analytical services to validate sustainable packaging performance. “We help clients to better understand environmental packaging footprints and we can demonstrate that sustainable packaging can be used without in any way compromising product safety,” she explained. Transition from one material to another has been a significant element in PTI’s work since it was founded. Customers have come to the company for help and advice on moving from glass to aluminium, to PET and to assess various solutions against each other. “We also offer a lot of training and education. There’s a lot of growth on the horizon for PTI and we’re very excited about it.” Investing for the future PTI is so optimistic about growth opportunities that it has invested in three new machines. “We have a Sipa SFL Flex, which is the only one of its type in the USA and is what we used to produce our anniversary bottles,” said Erica. “We have a Sipa SP80, which is brand new and just being fully set up although we were able to undertake our first run HDPE items on that, during our 40th anniversary event. We can also run PET and PP materials on this machine, and our moulds and products on Husky and Sidel, of course.” PTI has come a long way in the 40 years since it was founded. It has built itself and its reputation on providing advanced and innovative solutions that the market is seeking and being able to become involved at any point in the production process. The company will have a presence at this year’s drinktec but not in the form of a booth or stand. Representatives from the Swiss facility will be there, meeting existing clients and building new relationships. “A lot of people know us only for small parts of what we do; maybe they know us for our analytical lab, or for validation, or for preform design but PTI is really a full-service partner,” she concluded. “We look back on 40 years but we are really excited about how we will continue to grow within the industry.” www.plastictechnologies.com The 40th birthday bottle features a section of the PTI logo embossed on the surface, with a green closure and a wide opening filled with green M&Ms. PTI’s headquarter in Toledo, Ohio USA"},{"@ID":50

"EVENT PREVIEW PETplanet Insider Vol. 25 No. 0/24 www.petpla.net 48 SIAPI highlights new systems for 5 gallon refi llables, combining speed, effi ciency, and handle integration Advances in large-format PET bottle production Based in San Vendemiano, Italy, SIAPI has specialised in 2-stage linear stretch-blow moulding machines since its founding in 1992. The company is particularly known for addressing technically complex PET packaging formats, including wide-mouth jars, hotfill containers, and unusually shaped bottles. Since joining the ATS Automation Group, a global provider of industrial automation solutions, SIAPI has continued to expand its international reach, with exports accounting for 85% of its turnover. At the show, SIAPI will unveil its latest innovations for the 5 US-gallon refillable bottles such as the Preform Stretch Booster (PSB), a system designed to ensure consistent bottle quality at higher output speeds. Available for the 2-cavity SX2 platform, the PSB has already been implemented at production sites in North America and Asia. SIAPI notes that it remains the only company currently offering this technology in commercial use for the 5 gallon refillable market. Another focus is the integration of the PSB with SIAPI’s HandleMatic system, which inserts the handle during the blowing phase. This combination, available for both single- and two-cavity machines, enables the efficient production of handled 5gallon bottles in a single step, improving process stability and reducing handling time. In addition, the company will introduce its new heating system, SIAPI Heat 2.0, developed to improve energy efficiency without compromising performance. As with all of its equipment, the system is fully electric and designed to ease operation. With in-house R&D capabilities and a focus on application-specific solutions, SIAPI serves niche packaging markets with machines tailored to specific production challenges. Its SIAPI (with CFT Group) Hall A6 – Booth 340 SIAPI Hall 13 Booth A12 SIAPI will present its latest advancements for 5 US-gallon PET refillable bottles, introducing new technologies aimed at increasing production speed, improving bottle quality, and reducing energy consumption. These developments underline the company’s longstanding expertise in large-format container applications, a segment it has served for more than two decades. )睨%睤睥 latest developments reflect the growing demand for high-performance, largeformat PET packaging solutions across global markets. Beyond large-format refillables, the company continues to expand its offering for specialised PET applications. SIAPI manufactures blow moulding systems for stackable containers intended to replace HDPE tanks in the oil and petrochemical industries. It also produces a full range of machines for wide-mouth jars with neck diameters from 63-180mm, a format that traditionally falls outside PET processing. In the beverage sector, SIAPI has also developed PET kegs for beer and carbonated drinks, providing a lightweight, one-way alternative to traditional steel kegs. SIAPI’s 2-step linear blow moulding machines are designed as efficient solutions for standard applications in the beverage industry (such as water, CSD, still drinks), as well as in the food (e.g., edible oil, milk) and chemical sectors. In these cases, the production process, up to 14,000bph, is consistent and stable, with a comparatively low and manageable TCO, says Siapi. www.siapi.it"},{"@ID":57

"K 2025 PREVIEW PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 55 safety authority, EFSA conformity and local approvals in Latin America confirm the decontamination efficiency of the technology. As volatile contamination is removed efficiently in the MRS extruder under vacuum and solid contamination is removed by fine filtration in the rotary filtration system, OMNI recycling lines offer food compliant recycling in one simple, compact and sustainable extrusion step. Typical applications for OMNI recycling machines include the processing of PET reclaim, such as bottle, sheet regrind or fibre waste, into high quality end products, such as thermoformed sheet (suitable for food contact), staple fibre, POY, FDY, BCF or strapping tapes. In addition, a wide range of input materials such as PS, PP, PE, or PLA can be recycled. The OMNI series can also be used in the decontamination of post-consumer waste to produce direct food contact products such as HDPE bottle caps or milk bottles, coffee caps and for odour reduction and degassing of PA, SAN or other polymers. OMNI 110 recycling machine for post-consumer PET reclaim At the K show, Gneuss will present the core of an OMNI Recycling Machine – a Multi Rotation System MRS 110 extruder. After the show, the complete line – including, among other components, a water ring vacuum system and the fully automatic RSFgenius 90 melt filtration system – will be delivered to Cotnyl, a leading Argentinian manufacturer specialising in thermoformed plastic packaging. Designed to process 600kg/h of undried and uncrystallised PET or 400 kg/h of PP, the system will produce high-quality thermoforming sheet for food packaging applications. The technology has already been approved for food contact by Argentina’s food safety authority Senasa. In addition to its compact design, which requires little space and can therefore be easily integrated into existing premises, the OMNI is claimed to be very flexible. The fully automated control of vacuum, extruder, dosing, degassing dwell time and filter exchange ensures a consistently high quality of the end product while allowing the use of lower cost input materials, says Gneuss. With the tight and varying materials market, it is becoming increasingly important to have maximum flexibility in regard to the input material, especially in the case of varying and uncertain input qualities in the future. Compact design also results in low energy consumption, reducing the CO2 footprint of the recycling process. Reliable sensor solutions Gneuss offers robust and adaptable sensor technology for pressure and temperature measurement in extrusion processes. Designed to meet harsh industrial demands, the company’s sensors withstand abrasion, corrosion, and extreme temperatures. Thanks to flexible in-house production, Gneuss delivers both standard and custommade sensors with short lead times. Safety and quality in focus The increasing demands placed on safety and quality make the continuous monitoring of measuring equipment essential. This is particularly true of pressure sensors with a safety function. The reliable CCS 1000 pressure sensor testing device is now available with a heated sensor holder, enabling testing under real operating conditions. Thanks to its modular design, the CCS1000 can also be retrofitted with a temperature-controlled pressure port. Additionally, the newly developed clamping device for the sensor holder reduces wear on the sealing surfaces, preventing leaks during testing. Gneuss can provide a customised solution for testing needs based on the CCS1000. Pressure ports are available for various thread types, including ½” and M18. Display units can be integrated for the sensor types for use on request. The sensors are future-proof thanks to digital IO-Link communication and optional identification using RFID chips. www.gneuss.com Torus Total Quality Lab Come check out the newest automated bottle testing equipment at DrinkTec 2025! Stand C6-249 Scan for all your beverage testing needs The ultimate in automated container testing"},{"@ID":21

"BOTTLE MAKING 19 PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net eliminates handle insertion errors, streamlines the blow-moulding operation and reduces weight by 25 to 30% in the 2 L and 5 L formats.” It also eliminates any possibility of seal breakdown at the interface of the handle and the bottle itself, improving product security. It also makes recycling easier. “Our aim was to simplify the recycling stream by removing the need for separation, altogether,” he continued. PET/HDPE separation is improving but it still carries contamination risk and processing inefficiency is inevitable. “A fully PET-based package ensures purity in rPET feedstock, improves recycling yields and aligns with global EPR (extended producer responsibility) circularity regulations, which favour monomaterial packaging. It also means that brands using our solution are positioned to exceed upcoming legislation, rather than just comply.” Higher performance from PET There are other benefits, as well. PET outperforms HDPE in a number of areas that are particularly crucial for food and beverage packaging. PET offers up to 50 times higher oxygen barrier than HDPE, which means extended shelf life for sensitive products, such as juices, dairy and flavoured drinks: between 40 and 60% longer, in controlled trials of cordial juices and dairy products packaged in PET, HDPE and hybrid bottles. PET can be clear or coloured, as the producer requires, which can make the product more appealing on the shelf, as well. Similar capacity PET bottles are significantly lighter than HDPE equivalents: a 2 L PET bottle will weigh 69-75 g, while HDPE will weigh 90-135 g – a saving of 20% or more and with better barrier performance. And the PET bottle is fully recyclable. Adding a PET closure The addition of a PET cap makes the monomaterial picture complete. Integrated Plastics has been collaborating with nviro1, a design company also located in Sydney, New South Wales. “Nviro1 is finalising a PET cap mould design that includes a unique demoulding system and improved tamper-evident band,” Nick Mellen said. The finished product is dualbore seal cap that compresses and expands to form two seals, which strengthen under CO2 pressure. The closure is designed for low torque and easy moulding; an imminent set of tests will validate long-term performance. Target markets “We are initially targeting the nonalcoholic beverages, dairy, edible oils and household liquids categories. They stand to benefit most from enhanced barrier properties, ergonomic handling, and full recyclability,” he said “The robust, mono-material design also makes IMH bottles ideal for e-commerce ready packaging, where durability and shelf presence are critical.” IMH technology bottles are being manufactured and distributed through a growing global network of licensed partners. In the home market of Australia, Refresco Australia produces applications for cordial juices. In South Korea, Sempio Foods bottles soy sauce and vinegar and Piskopack produces Asian cooking sauces. MPACT Plastics of South Africa specialises in bottles for edible oil, dairy and fruit juice and Raya Plastics at the opposite end of the continent, in Egypt, produces 1-2 L edible oil, liquid detergent and other household chemical bottles. In Saudi Arabia, Highgate Plastic Company makes 2-5 L bottles for edible oil, while Bottle One – Handle Preforms supplies bottles for fruit juice, edible oil and water, across the Americas. www.integratedplastics.com.au PET closures 26mm water (source: nviro1)"},{"@ID":30

"28 EVENT PREVIEW PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net Introducing X-PET and live reveal of the new Horizon Synchro Drinktec will see ABC Compressors’ official launch of X-PET, a fully integrated, oilfree high-pressure compressor engineered to meet the rigorous demands of modern blow moulding operations. In addition, the company will officially unveil the nextgeneration Horizon Synchro, ABC’s flagship integrated blowing and filling system. X-PET plug & play compressor Engineered as a true plug-and-play system, the X-PET is delivered as a selfcontained, air-cooled package, mounted on a single frame for rapid deployment and minimal installation complexity. It requires no auxiliary components, and reduces footprint and downtime while streamlining maintenance operations. The system is available in two models:  X-PET 200-250m³/h, 45kW (60 HP)  X-PET 400-350m³/h, 75kW (101 HP) Both units operate at pressures of up to 40bar (580psig) and comply with highlevel standards, ensuring global compatibility and reliability. A built-in frequency converter manages start-up peaks and adjusts performance in real time, resulting in optimised energy consumption tailored to actual demand. In l ine wi th Industry 4.0 requirements, the X-PET features a modern PLC-HMI control system with cloud connectivity and remote diagnostics, allowing real-time monitoring from any location. Visual feedback is enhanced through LED status lighting integrated around the control panel, an intuitive interface that improves user awareness and supports proactive maintenance. As an oil-free system, the X-PET is claimed to guarantee pure, contamination-free compressed air, a critical requirement in food and beverage applications where hygiene and product integrity cannot be compromised. Live reveal of the new Horizon Synchro ABC Compressors will officially present live during the fair the launch of a next-generation Horizon Synchro. Details remain under wraps until the reveal. “We’re not just unveiling a new machine,” says the ABC team. “We’re introducing a new chapter in PET bottling industry, one that will challenge how the industry thinks about efficiency, sustainability, and system intelligence.” Live reveal on Tuesday, September 16 (day 2 of drinktec) at 12:00 PM; sign-up available on the ABC website. www.abc-compressors.com CCL Label Hall C2 – Booth 358 ABC Hall B5 – Booth 180"},{"@ID":27

"INSPECTION 25 PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net The new SpotWatcher by Intravis Modular inline bottle inspection INTRAVIS presents its new SpotWatcher, a state-of-the-art bottle inspection system. With its high-speed capabilities, intelligent automation, and modular design, the SpotWatcher offers new opportunities in inline inspection technology. The idea behind the SpotWatcher is intended to combine two features. Firstly, it is modular and can therefore be flexibly adapted to many of the customers’ circumstances. Secondly, all modules are standardised, this results in short delivery time and high reliability, says INTRAVIS. The SpotWatcher is engineered for universal applicability across all common materials including PP, PET, HDPE, and LDPE. It supports the inspection of bottles and containers up to 400mm in size and can inspect up to 48,000 objects per hour. The system covers all standard inspection criteria, ensuring comprehensive quality assurance in high-throughput production environments. Automatic product changeover A special feature of the SpotWatcher is its fully automatic product changeover. With a simple selection in the software interface, operators can switch to a different product type. Subsequently, hardware components such as the conveyor belt, separation unit, and cameras automatically adjust to the new product configuration – eliminating the need for manual intervention. This reduces setup times and minimises the risk of operator error. “The SpotWatcher is a milestone in our mission to deliver intelligent, userfriendly inspection systems,” says Dr Gerd Fuhrmann, CEO of INTRAVIS GmbH. “It combines precision, speed, and ease of use in a way that truly supports our customers’ production goals.” Advanced colour and contamination inspection INTRAVIS explains that the SpotWatcher is equipped with highresolution colour cameras, detecting the slightest colour deviations, resulting in consistent colour quality across production batches. Additionally, the system performs contamination inspection identifying the smallest contaminations or defects with precision. Modular design for maximum flexibility Thanks to its modular architecture, the SpotWatcher can be tailored to a wide range of customer requirements. “With the SpotWatcher, we offer a system that adapts to the customer’s needs without compromising on performance or delivery time,” adds Roland Nagel, Sales Manager at INTRAVIS who has overseen many bottle projects over the last ten years. “Its automatic adjustment features and high-resolution inspection capabilities make it a game-changer for the industry.” www.intravis.com Components such as cameras and clamping belt conveyors automatically adjust to new products at the touch of a button."},{"@ID":33

"MARKET SURVEY 31 PETplanet Insider Vol. 25 No. 07+08/25 www.petpla.net Company name PET Technologies SIPA Postal address Telephone number Web site address Contact name Function Direct telephone number E-Mail Grünlandgasse 5/1/12 2620 Neunkirchen, Austria +43 720 775 196 www.pet-eu.com Mr Maxim Poliansky CEO +43 720 902 169 offi [email protected] Via Caduti del Lavoro 3, 31029 Vittorio Veneto, Italy +39 04389 11 511 www.sipa.it Mr Paolo De Nardi Product Manager SBM +39 347399 6 743 [email protected] 1. Machine designation / model number APF-Max series 8 models avaliable APF-6004, APF-3002 APF-10, APF-5 APF-30 Rotary blowmoulders: XTRA: 6-24 (8 models) XTRA BIG (5-12 L), XTRA PH (preferential heating) Linear blowmoulders: SFL Performance 3H,4H,6,7,8; SFL FLEX2; SFL Dynamic 2H,3H, 4,5; SFL BIG 6,5,4; SFLMAXI 1,2,3; SFLWM (wide mouth) 4,3,2 2. Bottle volume (from/to in litres) a) Standard machines 0.2 - 10 0.2 - 2 250 ml to 3.5 L 250 ml to 3.0 L b) Machines for large containers 3 - 10 15 - 40 5 ml to 12 L 5 to 30 L 3. Maximum number of stretch-blow moulds (units) a) Standard machines 8 4 24 8 b) Machines for large containers 2 1 6 3 4. Output per stretch-blow mould for: 0.5 litres CSD bottle (units per hour) 1,750 1,500 2,800 per cavity 1,800 bhc 1 litre CSD bottle (units per hour) 1,750 1,500 2,550 per cavity 1,600 bhc 1.5 litres still mineral water bottle (units per hour) 1,750 1,500 2,550 per cavity 1,800 bhc Large capacity container 2,000 1,700 per cavity on 5 L 650 bhc Other 500 for 20-40L 5. Footprint / space requirement (L x W x H in metres) 9.5 x 3.3 x 3.2 APF-6004: 8.6 x 3.2 x 2.5; APF-3002: 6.4 x 2.8 x 2.3 APF-10: 8.2 x 3.4 x 2.6; APF-5: 7.4 x 3.2 x 2.7 6.7 x 2.4 x 3.1 6. Special features (short description / keywords) Modular system6-8 cavities, fl exibility to produce 0.1-10.0 Lbottles at one machine, NIRheating system, hot fi ll option, preferential heating option, quick changeover to other preform type, blowmould quick change, compatibility with rotarymoulds. Quick mould change, air recovery system, oval and complex shapes, space saving dimensions, hot fi ll option, patented mould closing system. Lightweight containers for 3-6L with 38mm preform, APF-5: two independent blowing units to produce two bottle formas/volumes by turns. Possible to blow PET kegs and 4-5 US gallon returnable and one-way watercooler bottles (with handle and without handle) on one blower. Output 2,800 bph/cav. with best process & active angle: easy to blow; reduced TCO: lower air and energy consumption. 30 sec to change blow mould (tool-less), simple use & maintenance. rPET Easy process; smart digital features Bottles for beverage, cold fi ll & hot fi ll, complex shape (oval, a-symmetric) with preferential heating, neck orientation, with handle, wide mouth (up to 130mm NF), large size (up to 30L), rPET, Tritan, PE, OPP, mould quickchange 10min. Company name SIDE S.A Postal address Telephone number Web site address Contact name Function Direct telephone number E-Mail Pol.Ind. Montguit, C/Llinars s/n, 08480 L'Ametlla del Valles, Barcelona, Spain +34 9384 630 51 www.sidemachines.com Mr Josep Jiménez Sales Manager +34 6775 519 28 [email protected] 1. Machine designation / model number 1002e-160e/c 2004e 2003eG 5001e 3005e 3008e 2. Bottle volume (from/to in litres) a) Standard machines Up to 3.5L Up to 3.5L - - - Up to 2 L b) Machines for large containers - - Up to 10 L Up to 50 L Up to 6 L - 3. Maximum number of stretch-blow moulds (units) a) Standard machines 2 4 - - - 8 b) Machines for large containers - - 3 1 5 - 4. Output per stretch-blow mould for: 0.5 litres CSD bottle (units per hour) 4,000 7,000 3,600 - 7,000 18,000 1 litre CSD bottle (units per hour) 4,000 7,000 3,600 - 7,000 16,000 1.5 litres still mineral water bottle (units per hour) 4,000 7,000 3,600 - 7,000 16,000 Large capacity container 3,000 600 6,000 16,000 Other 300 5. Footprint / space requirement (L x W x H in metres) 7x4.75x3.33 6.90x10.15x3.65 10.48x6.65x3.65 5.80x5.30x2.88 3.00x12x3.65 3.00x12x3.65 6. Special features (short description/keywords) Preferential oven, neck orientation, T-handle system, PP preform blow moulding, on-line remote device 4.0, 5 gallons returnable / one way, beer kegs, asymmetric / oval bottles, air recovery system and hot fi ll 07+08/2025 MARKETsurvey Resins & additives Cap manufacturer & cap inspection Cap systems & cap moulds Preform production & inspection Preform systems & moulds  Two stage SBM machinery Filling equipment Compressors Shrinkfilm & palletising machinery Recycling machinery"},{"@ID":28

"MATERIALS / RECYCLING PETplanet Insider Vol. 25 No. 0/24 www.petpla.net 26 Oxygen scavenging additive enhances recyclability Avient has launched a new additive designed to support shelf life, clarity, and circularity in PET packaging. Formulated to work with high levels of recycled PET, the solution enhances recyclability while meeting food contact regulatory regulations across major markets. Avient Corporation has announced the launch of the first grade in its new ColorMatrix Amosorb Oxyloop portfolio of oxygen scavengers: ColorMatrix Amosorb Oxyloop-1. This additive is formulated to enhance the recycling capabilities of PET packaging, providing a trusted solution for brands seeking to extend product shelf life, meet sustainability goals, and contribute to a more circular economy. Avient’s Oxyloop-1 grade has earned the endorsement of the European Platform for Bottle Packaging (EPBP) for bottle-to-bottle recyclability for the coloured recycled stream. This recognition underscores its ability to meet some of the highest industry standards for recyclability. Additionally, this non-nylon-based product is compatible with rPET, making it a good choice for brands looking to incorporate higher levels of recycled material into their packaging, says Avient. The additive is reported to provide effective oxygen scavenging performance, even with up to 100% rPET content, so that packing applications for products like juices, vitamin drinks, ready-todrink (RTD) teas, and certain dairy products maintain their freshness and shelf life. Offering bottle clarity, this additive can be used in monolayer or multilayer bottle structures as well as transparent applications that require a high-quality solution to support recyclability. The absence of nylon in this formulation can also minimise yellowing in the transparent recycling stream, preserving the aesthetic appeal of transparent bottle applications. ColorMatrix Amosorb Oxyloop-1 additive has been designed to meet direct food contact regulatory requirements in major markets, thus providing peace of mind to both manufacturers and consumers. www.avient.com • High-Efficiency Blowing Technology Smart Automation & Compact Design • Custom Bottle Design & Prototyping • Global presence, in the industrial services since 1974"},{"@ID":56

"K 2025 PREVIEW PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 54 Unlocking new potential in existing processes Extrusion efficiency In an era of global uncertainty, extrusion processors face mounting pressure to reduce costs while maintaining quality and output. Gneuss offers a new powerful solution in the form of advanced melt filtration and extrusion equipment that can be integrated into existing lines. The company says that with reliable, flexible systems designed for minimal downtime, Gneuss helps processors unlock hidden potential within their current operations. Filtration technology The company’s flagship model, the RSFgenius maintains consistent melt pressure even when processing recycled material, thanks to its efficient, automatic, integrated self-cleaning system. This makes it useable for a wide range of applications. The filter elements can be automatically cleaned in situ up to 400 times and filter elements as fine as 10μm (1,200 mesh) can be applied. The RSFgenius 330L which will be displayed at the K show is one of the best-selling (and at the same time one of the largest) RSFgenius models. The unit on display has an active filtration area of 2,150cm² and is for LDPE/ LLDPE film recycling with a filtration fineness of 75 μm. Retrofitting a fully-automatic RSFgenius to an existing extrusion line, whether in a pelletising, sheet, fibre or pipe application, permits the use of more contaminated material and/ or the use of finer screens without disrupting the process or reducing production yield. Every retrofit is tailormade and usually without the need to move any existing equipment. Three further screen changer ranges will be represented at the K show, the SFXmagnus, SFneos and KSF screen changers. The SFXmagnus is a process-constant screen changer for a wide range of applications, the SFneos is a specialised screen changer which is claimed to offer a high level of process and pressure-stability, equivalent to that offered by the RSFgenius. This way, Gneuss can cover a huge range of applications, where self-cleaning is not necessarily required. This includes fibre extrusion, cast film, blown film with its high pressures, sheet extrusion of all kinds and even PVC recycling. Last but not least, the KSF range of screen changers is processconstant and designed with sensitive polymers in mind, says Gneuss. It is mostly used in compounding where its uniquely customisable design for unbeatably fast material and grade changes is a major advantage. All three ranges of screen changers have in common that they operate pressure and time-controlled, process-constant and that screen changes are made without disturbing the process. Multiple screw extruder MRS The MRS extruder is based on conventional single screw technology but is equipped with a multiple screw section for devolatilisation. It is claimed to enable efficient and gentle decontamination of the polymer melt. The MRS extruder permits the processing of rPET directly into high quality end products such as packaging sheet, strapping tape or filaments without predrying by using a simple and rugged vacuum system. All this is achieved by its patented processing section. The Multi Rotation Section is a drum containing multiple satellite single screws, driven by a ring gear and pinion transmission. The satellite screws rotate in the opposite direction to the main screw. This disproportionately increases the surface exchange of the polymer melt. A large opening for venting, exposing the full length of the satellite screws, is under vacuum. This provides unrestricted access to the polymer melt, the surface of which is constantly replaced at a very high rate by the counterrotation of the satellite screws in the multiple screw section. The surface area – and the surface area exchange rate – available for devolatilisation are far greater than in other extrusion systems. As the thermal and mechanical stress on the polymer melt is minimised, reclaim processed on the MRS extruder has good optical and mechanical properties. In a single, simple extrusion step, harmful contaminants are thoroughly removed, assuring that the end product is safe for use in food contact applications. OMNI recycling machines Gneuss’ MRS extrusion technology is known as an alternative for the reprocessing of contaminated materials like polyester (PET), polystyrene (PS), polypropylene (PP) or polyethylene (PE). In combination with efficient rotary filtration systems, optimised vacuum technology, an online viscometer VIS and Gneuss Measurement Technology, customisable recycling lines tailor-made for a specific material can be engineered. As an option, light-weight or fluffy materials can be fed into the extruder via a 3C Rotary Feeder. OMNI recycling lines offer Several Letters of Non-Objection (LNOs) from a North American food Gneuss Hall 9 Booth A22"},{"@ID":6

"PETcontents 4 PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 07+08/2025 TOP TALK 10 A legacy in PET - 40th anniversary of PTI EDITOUR CIRCULAR ECONOMY 12 Mastering complexity in pharma packaging 14 Producing your own rPET: A sustainable advantage MOULD MAKING 16 Advancing mould engineering BOTTLE MAKING 18 One bottle, one material BOTTLING / FILLING 20 RefPET ready 22 Synchroblock for sensitive bottling & canning products INSPECTION 24 Optimally applied PET bottle closures 25 Modular inline bottle inspection MATERIALS / RECYCLING 26 Oxygen scavenging additive enhances recyclability MARKET SURVEY 31 Suppliers of 2-stage SBM machinery EVENT PREVIEW 27 drinktec 2025 preview, part 2 34 Interaction of all components within a line 36 Quality control and productivity improvement 38 Caps for circularity 40 Performance-oriented approach 43 Designed for low operating costs and mould compatibility 44 1.5-step moulding live on display 46 From sketch to smart bottle designs 47 Continuous drying, clean results 48 Advances in large-format PET bottle production 49 Injection moulding for lightweight closures 50 The power of plastics! Green – Smart – Responsible 52 Edvanced plastic recycling solutions 54 Extrusion efficiency OUTER PLANET 62 Microbes transform terephthalic acid into paracetamol BUYER’S GUIDE 56 Get listed! INSIDE TRACK 3 Editorial 4 Contents 6 News Page 16 Page 18 Page 44 Editour"},{"@ID":7

"K2025 PREVIEW PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 53 ENHANCE RECYCLING FOR SUSTAINABLE SIPPING Enhance the sustainability of your PET packaging with ColorMatrix™ Amosorb™ Oxyloop-1. Primary benefits of this oxygen scavenging recycling enhancer include: • Endorsed by EPBP (European PET Bottle Platform) for colored bottled-to-bottle recycling • Non-nylon based • Compatible with rPET (recommended for up to 100% rPET content) • No scavenging delay or deactivation • Excellent bottle clarity Visit www.avient.com for more information about the ColorMatrix™ Amosorb™ range of oxygen scavengers and all our innovative polymer solutions for PET packaging. avient.com"},{"@ID":9

"7 NEWS PETplanet Insider Vol. 26 Erratum Unfortunately, an error has crept into the printed issue 6/2025 of PETplanet: In the Market Survey, the Otto Hofstetter AG is incorrectly named not only for the manufacture of preform moulds, but also for the PET machine systems. However, the PET machines are distributed by Otto Systems AG, whose contact details are as follows: Otto Systems AG, Zürcherstrasse 73, 8730 Uznach, Switzerland. Mr Reto Bamert is Division Manager PET and can be contacted at: reto.bamert@ otto-systems.com. The European PET Bottle Platform (EPBP) introduces the PET Circularity Test The European PET Bottle Platform (EPBP), a leading industry initiative dedicated to advancing the circular economy within the PET bottle value chain, announced the launch of its Circularity Test Protocol. This new protocol is intended to provide industry stakeholders with a tool to meet ambitious environmental targets. EPBP’s Design for Recyclability Test Protocol already aligns with the EU’s Packaging and Packaging Waste Regulation (PPWR), and the Circularity Test Protocol can be seen as the next evolution towards true circularity. The Circularity Test Protocol is designed to simulate multiple recycling loops and better address the evolving needs of the PET industry as the content of recycled PET (rPET) increases under EU policies and associated legislation. EPBP will initially offer both test protocols to applicants seeking a recyclability or circularity assessment. EPBP will collaborate with relevant stakeholders to establish a transition period for the newly developed PET Circularity Protocol and its associated design guidelines. This transition period will enable the industry to prepare for the new design-forcircularity guidelines. These will be announced by EPBP in the near future. During this transition period, applicants may choose whether to validate their packaging innovations based on either the recyclabi l ity or circularity protocols. However, EPBP strongly encourages applicants to begin adopting the circularity protocol. Innovations successfully validated under the recyclability protocol may face challenges when reassessed against the circularity protocol, emphasising the importance of early adoption. EPBP is a liaison organisation with the Technical Committee on Packaging within the European Committee for Standardisation (CEN) and actively contributes to the development of standards and the exchange of best practices across the industry. Evolving the PET test protocol from recyclability to circularity aims to provide the value chain with a clearer direction in the future, considering the reality of multi-loop recycling. www.epbp.org CREATING FUTURE STANDARDS Japan’s leading Aseptic PET Filling System Provider. Our website Our solution high quality reliable technology safe & secure Hall B4 Booth 533"},{"@ID":24

"BOTTLING / FILLING PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 22 Synchroblock for sensitive bottling & canning products As the beverage and liquid food industries continue to evolve toward more hygienic, efficient, and sustainable operations, the demand for advanced integrated packaging solutions grows stronger than ever. STM Pack Group Hall A5 - Booth 502 FILLING STM Group responds to this demand with its Synchroblock CombiFill_S 4/216/6 FM HiTech, a system designed specifically for bottling and canning of sensitive products such as juices, dairy, beer, wine, coffee, tea, and edible oils. This solution merges two traditionally separate processes - bottle manufacturing and product filling - into a single, highly integrated unit. The result is a compact, hygienic, and efficient system. The Synchroblock CombiFill_S combines the Blueline 6 HiTech linear blow moulder with filling and capping in one compact unit. Designed for up to 8,000 bph, it is claimed to optimise space and reduce system complexity. The fully electric blow moulder handles 500–2,500ml PET bottles with precise servomotor control. It features a recuperation system that reuses hot air to preheat preforms and a compressed air recovery system, eliminating the need for external air supply. Automatic temperature control ensures consistent PET forming, maintaining high product quality in all conditions. Hygienic filling for sensitive products Sensitive products such as milk and juice demand rigorous sanitary standards during filling to prevent contamination and preserve shelf life. The Synchroblock addresses these challenges through a 16-valve filling system equipped with electronic flow meters by Endress+Hauser, delivering dosing precision within ±0.4% of the target volume. There is no physical contact between the filling nozzles and the bottles, reducing the risk of microbial contamination. The six-head capping unit uses UV-disinfected closures, and the entire filling module is Cleaning-InPlace (CIP) ready, featuring open-system cleaning and integrated nozzles throughout the filling area. Hygiene is further reinforced by the arrow purity system, ensuring productfree zones within all valve components, and a self-draining transfer table that channels contaminants away from the product zone. A Hepa filtration system (H14 class) filters incoming air with 99.99% efficiency for particles down to 0.3μm, maintaining a clean working environment. Diagnostics and optional sterilisation Operational continuity is a critical metric for any production line. The CombiFill_S addresses this need with a robust diagnostic platform, providing real-time system health analysis via internet connection. This includes temperature monitoring of drives and tracking of execution element timings to predict and prevent potential failures. For customers requiring an elevated level of hygiene, the Synchroblock offers an optional Claranor bottle thread sterilisation system. This solution uses powerful xenon-based UV light flashes, 1 megawatt in just 0.3ms, to achieve instant and chemical-free surface sterilisation. Proven to deliver a 3-4 log reduction on Aspergillus Brasiliensis DSM 1988, this technology ensures added protection for ultra-sensitive filling applications. Space-saving and sustainable achievements The system has a small floor space. Traditional setups involve multiple standalone machines - blow moulder, rinser, filler, capper - each requiring its own space and personnel. In contrast, Synchroblock merges these into one streamlined unit, minimising the operational footprint and headcount. The system is claimed to eliminate the need for bottle rinsing, saving litres of water, while the electric drives and recuperation feature help reduce energy consumption. This translates into operational cost savings and into a reduced environmental footprint, an increasingly important metric for brands and consumers alike. An alternative to pre-blown bottle logistics For manufacturers that currently rely on buying pre-blown PET bottles, the Synchroblock offers compelling logistical advantages. Storing and handling preforms instead of bulky bottles saves warehouse space, a benefit that becomes even more pronounced with a larger number of SKUs and bottle formats. Furthermore, by producing bottles in-house, companies mitigate risks associated with supply chain disruptions, ensuring continuous production even during market fluctuations or transport delays. With rising consumer expectations around product safety, sustainability, and quality, the Synchroblock CombiFill_S 4/16/6 FM HiTech is claimed to offer a future-proof solution for manufacturers of sensitive liquid products. Its compact footprint, energy efficiency, and integrated hygienic technologies contribute to its suitability for the competitive landscape of beverage and food packaging. For companies aiming to upgrade their bottling operations, reduce environmental impact, and enhance product safety while simplifying their production line, the Synchroblock offers a comprehensive solution designed to support clean, efficient, and reliable packaging processes. www.stm-pack.com"},{"@ID":32

"30 EVENT PREVIEW PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net Latest developments in PET preform moulds and PET blowing moulds Petka Mold Industry will mark its 20th anniversary by presenting its newest PET preform and blowing mould technologies. The company will showcase its latest technological innovations, energy-efficient mould solutions, and turnkey systems designed to optimise production, reduce downtime, and meet the evolving challenges of the PET packaging sector. A h e a d o f t h e s h o w, P e t k a announced the construction of a new manufacturing facility, eight times the size of its current factory. This expansion is intended to increase manufacturing capacity, integrate advanced production technologies, and support further global growth. The Turkey-headquartered company provides mould solutions to beverage brands and packaging producers worldwide. At the trade fair, the company intends to showcase its continuing commitment to innovation and customerfocused solutions as it enters its third decade of operation. www.petkamold.com Petka Hall C6 – Booth 159 Functional solutions for a circular economy CCL Label, a leader in speciality label, security and packaging solutions, will present label and packaging solutions that support a circular economy and re-use schemes. The focus is on developments that can increase recycling rates, enable larger-scale refill systems, reduce CO2 emissions – and at the same time help brands stand out on the shelf. Among the exhibits on display is EcoFloat WHITE, a new generation of floatable polyolefin sleeves which enables opaque HDPE or PET to be switched to transparent PET for yogurt, protein drinks, probiotic beverages, or other light-sensitive products. The light protection barrier is moved from the bottle to the sleeve, and carbon-free inks are claimed to optimise the PET recycling process. Bottles retain their familiar white look but are compliant with “design for recycling” standards. Low temperature WashOff for refPET With Low Temp WashOff, CCL brings its proven WashOff technology for returnable glass to the reusable PET (refPET) market . The labels detach cleanly during washing at temperatures starting from 58°C and shrink to support the removal process, delivering increased line efficiency and attractive product presentation. Plant-based & PCR labels CCL’s EcoSource BIO are labels made from plant-based materials, using ISCC certified mass balance or direct origin sources. It is claimed to result in a reduced carbon footprint without compromising performance or recyclability. EcoSource PCR are labels containing ≥30% recycled content from post-consumer materials (e.g. household waste streams). They are available in both permanent and WashOff versions. Reuse systems with RFID & eAgile IT CCL is also presenting complete solutions for reusable packaging systems: labels with integrated RFID technology that can be applied to each reusable container, enabling seamless digital tracking throughout the entire supply chain. The eAgile platform links each packaging unit to a unique digital identity – allowing for real-time monitoring and management of cycles, locations, and conditions. This aims to make reuse not only more sustainable but also economically efficient and transparently scalable. www.drinktecisback.ccllabel.com CCL Label Hall C2 – Booth 358 Beverage packaging - from concept to icon Gentlebrand, a Sidel company, will be showcasing its latest packaging designs from lightweight, wine-friendly PET bottles to premium packaging for glass and cans. The company will offer a preview of its latest collaborations with Argea, Toshmineralsuv, ROSAE, and Zelda Smartweight Water. Highlights include Brilla Still, a premium wine bottle for Argea that blends Italian elegance with modern design; a sleek new PET format for Tashkentskaya mineral water that reflects 70 years of heritage and purity, and ROSAE, an innovative PET wine bottle, intended to combine lightweight packaging with timeless beauty.Each project is claimed to showcase Gentlebrand’s ability to fuse tradition with innovation in visually striking ways. Thanks to strategic partnerships, Gentlebrand offers an integrated approach that combines design, prototyping, and production, delivering customised, functional solutions aligned with market evolution. Gentlebrand says that every concept is designed to be achievable, productionefficient, and distinctive. Whether it’s a limited edition, a premium pack, or an unconventional bottle, the company guides brands in creating high-impact solutions ready to take on global markets. www.gentlebrand.com Gentlebrand Hall C5 – Booth 627"},{"@ID":49

"PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 47 EVENT PREVIEW Pegaso Industries to present DRV technology for continuous vacuum drying of rPET Continuous drying, clean results PET Solutions, part of Pegaso Industries Group, will be presenting advanced plant engineering solutions that it has developed to address challenges of energy efficiency, product quality, and operational flexibility for PET and rPET processing. The recent system designed for a major preform manufacturer in the beverage sector demonstrates how advanced engineering and technology can help to facilitate the circular economy. The system designed by PET Solutions is based on centralised material management and features six external silos of 250m³, each connected to a fully automated conveying network. Material flow is controlled by PLCs equipped with an intuitive interface and advanced supervision tools to enable effective traceability, order, and safety. Material handling takes place on technical mezzanines designed to optimise space usage and simplify maintenance. The machines are designed for maximum hygiene, flexibility and fast production changeovers. DRV technology The DRV series feature a multipatented continuous vacuum drying technology, developed in-house by PET Solutions. The system is specifically designed to tackle rPET challenges residual moisture, contaminants, material thermal history, and temperature sensitivity. The vacuum process enables deep and uniform drying, which, PET Solutions says, drastically reduces the material’s residence time at high temperatures and thus avoids degradation, yellowing or pellet sticking. The system operates through four sequential hoppers. The first undertakes pre-heating and removes surface moisture. The second brings the resin to optimal temperature for the vacuum phase. The third hopper creates a low-pressure environment that allows residual moisture to evaporate and helps remove contaminants. The fourth fine-tunes the temperature before feeding the resin to injection moulding machines. Fast changeovers and reduced energy consumption The DRV system allows for a complete material change in just 2 h - 65% faster than traditional systems, says the company. Moisture is extracted by vacuum pumps, which eliminates desiccants or regenerations. Condensable compounds are removed through vacuum, making condensers unnecessary. With only one filter and no heat exchangers or molecular sieves, a self-cleaning system and easy component access, maintenance is minimised. Intelligent regulation of vacuum and temperature through proprietary software is claimed to optimise consumption and maximise efficiency. PET Solutions claims over 24% energy savings. Valves, sensors, alarms, and interlocks are integrated for safe operation, which is managed by touchscreen control. Modular design Its ‘brick style’ modularity means that each hopper can operate independently. The ability to process two different materials simultaneously translates into greater productivity. Hoppers can be installed vertically or horizontally and on different levels. The system can thus be adapted to existing plant structures. Production capacity can be expanded or new materials introduced simply by adding modules to the system, with no need for redesign. The DRV has been designed to ensure stable and homogeneous drying, avoiding common issues such as polymer degradation, the formation of volatile compounds or reduced performance of the final product. The series is now a proven solution, with numerous installations operating at international customer sites in the beverage sector. www.petsolutions.it www.pegasoindustries.com Pegaso Industries Hall C6 – Booth 300 Pegaso Industries Hall 11 Booth F47 Continuous vacuum drying system, specifically designed to tackle rPET challenges The external silo is connected to a fully automated conveying network."},{"@ID":54

"K 2025 PREVIEW PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 52 Edvanced plastic recycling solutions At K 2025 Erema will present its state-of-the-art portfolio of plastic recycling solutions. AI data analysis, digital services and the treatment of heavily contaminated plastic waste will be highlighted. In-depth AI data analysis PredictOn:Drive monitors the main drive trains on the preconditioning unit and the extruder, as well as the vacuum pump status on PET systems. New in-depth data analysis in PredictOn:Drive detects any abnormal process values and automatically triggers remote analysis using AI-supported algorithms to identify potential damage and pinpoint the affected components. In the event of anomalies, the machine operator receives precise diagnoses and specific recommendations for action directly on the BluPort platform. Monthly status reports provide an analysis of all monitored components. Monitoring extruder screw in real time This intelligent assistance system continuously monitors the status of the plasticising unit. Ultrasonic sensors detect wear to the extruder screw and barrel in real time without direct contact with the melt. Dimensional changes are displayed on the machine HMI using a traffic light colour system, and detailed long-term data can be viewed online on the BluPort platform. This means that critical states of the plasticising unit can be detected at an early stage to avoid unscheduled machine downtime. Individually defined wear limits for the extruder screw and barrel make it possible to achieve the maximum operating time out of component service life and determine when it is best to replace the component. BluPort digital services The visualisation of both PredictOn modules is fully integrated into the BluPort online platform. It accompanies customers through the entire product life cycle, from initial contact to maintenance and upgrades, and potentially to a subsequent repurchase of the equipment. All information on quality control, spare parts, contact persons and system data is displayed in one place, accessible at any time, barrier-free, and synchronised between desktop and mobile devices. Over 4,500 users worldwide benefit from the advantages offered by this platform. Heavily contaminated plastic waste EREMA will also launch the AGGLOREMA generation of machines, a new recycling system developed for processing heavily contaminated post-consumer waste. The machine processes film rejects with high levels of fluctuating moisture from sorting systems on a large scale to produce agglomerates with a high bulk density that are an ideal feedstock for chemical recycling, among other applications. “AGGLOREMA closes the gap between highly contaminated, heterogeneous and often thin-film waste streams, and reliable feedstock for the reactor. This is a particularly robust and energy-efficient system,” says Klaus Lederer, Business Development Manager Chemical Recycling at EREMA. This series of machines complements the company’s product portfolio for chemical recycling and aligns perfectly with the CHEMAREMA. AGGLOREMA processes heavily contaminated waste streams with a low bulk density (from 30kg/m³) and moisture contents of up to 12 per cent. This is achieved by combining the EREMA Preconditioning Unit (PCU) with patented Counter Current technology and a specially designed extruder screw. Even when the composition of the feed material varies greatly, for example in terms of polymer, geometry and moisture, this combination is claimed to ensure stable process control. The material is homogenised, degassed, preheated, and continuously fed into a short extruder without upstream drying. It handles up to 2.3 t/h, with ample headroom to increase throughput. From the extruder, the partially melted material strand is fed directly through a melt pipe into the watercooled melt mill. Here, it is formed into agglomerates with bulk densities of 280 to 380 kg/m³ and a defined particle size. Erema says that depending on the configuration, the downstream drying can reduce residual moisture to less than one percent. The system capitalises on the advantages of extrusion, but significantly reduces process temperature and energy consumption. The AGGLOREMA can be used to prepare feedstock materials for chemical recycling as well as for mechanical recycling. Agglomerates produced from mixed polyolefin fractions can be used in the manufacture of simple components, for example. edvanced.erema.com Intelligent assistance in the extrusion process: PredictOn:Plastification Unit continuously monitors the status of the extruder screw and barrel and signals any deviations. (Photo: Erema) Erema Hall 9 Booth C09 Outdoor area CE03"},{"@ID":2

"TOP TALK PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 10 PTI celebrates 40 years by revitalising the profi le of its light Dromo bottle and raising awareness of its breadth of services A legacy in PET Plastic Technologies, Inc (PTI) in 2025 celebrates the 40th anniversary of its foundation in 1985 by Thomas E. Brady, PhD, who led development of PET bottle technology from 1971 to 1984 at Owens-Illinois Inc. He also led the transformation of the iconic Coca-Cola bottle from glass and was, initially, the drinks giant’s only expert on PET. On the occasion of the company’s anniversary, PETplanet spoke with Marketing Manager Erica Hartmann about PTI’s evolving role in sustainable packaging, its analytical and prototyping services, and the renewed push to showcase its Dromo e-commerce bottle. Headquartered in Toledo, Ohio, USA and with a facility in Switzerland, PTI has built a reputation as an innovator and developer of leading edge solutions in the PET packaging industry, across food and beverage, personal care and household. It designed the ketchup bottle for Heinz that is now a common sight in food cupboards across the world; Kraft Heinz remains an important client, along with Coca-Cola, PepsiCo, Mars, Mondelez, SC Johnson, Diageo, Carlsberg and many more. The company works with resin producers, additive suppliers, recyclers and converters, as well as manufacturers. PTI has collaborated with DePoly to create a closedloop recycled PET bottle; sustainability and the development of products using higher proportions of rPET are a current priority for the company, Marketing Manager Erica Hartmann explained. Recycling and sustainability “We are heavily engaged in researching and testing several different types of post-consumer recycled (PCR) resins, in exploring chemical and advanced recycling technologies and analysing how recycled resins compare to virgin materials,” she said. Analysis extends to comparing recycling process chains: curbside against collection, reverse deposit schemes and recovery from general waste collection. “We have been involved in developing sustainable packaging solutions for years. Dromo, a lightweight e-commerce bottle, uses 75% less material than similar PET bottles.” The 16 fl oz (one US Pint; 443ml) bottle, which weighs less than 10 g, was first introduced at Pack Expo in 2018 so it is quite well established but Erica says that the time is right to raise its profile and remind the market what a versatile and effective solution it is. Despite its exceptionally light weight, Dromo is a refillable bottle, designed to be inserted into rigid, reusable containers of the kind typically used for personal care products. As it is squarely aimed at the e-commerce segment, it does not have to meet requirements for on-shelf packaging, which is how the designers to cut out so much weight. The walls are thin but the opposing flat side panels provide sidewall strength and enable stacking, prior to shrink wrapping. The bottles can be sealed with a threaded closure or a foil seal. Lightness does not come at the cost of robust performance; the Dromo bottles comfortably pass burst tests up to 173 psi (just under 12 bar) and drop tests from six feet (183 cm). It can be made with up to 100% PCR. Small company with a big impact PTI employs just 65 people across its two locations, so it isn’t a huge producer of preforms or bottles, itself. It collaborates with clients to design and develop packaging solutions that meet their particular needs. At any time, a lot of its ongoing work is confidential, so Erica could not go into details about new launches we could expect to see this year or next but she was able to talk about the capabilities that the company’s two offices have. “We work with different packaging types, including flexible, thermoform and HDPE packaging, as well as PET, for standard, hot-fill and aseptic applications, and provide testing and validation for all of them. Our analytical services lab is probably the biggest part of our activities. We do a lot of testing to make sure that our clients’ products work right,” said Erica. “We also have a production lab here in Toledo so we have the ability to cut and make injection and blow moulds, internally. So, if a customer needs something for a trial or even a small run, we can do that.” She showed an example of what PTI can do in this context: a wide-mouth bottle, specially produced for the company’s 40th anniversary. The beginnings: Thomas E. Brady (right) and AI Uhlig (left) measure new container sizes. Erica Hartmann, Marketing Manager PTI by Ruari McCallion"},{"@ID":16

"EDITOUR PETplanet Insider Vol. 26 No. 06/25 www.petpla.net 14 Editour Sponsors to date Hertex observes a widening price gap between recycled PET (rPET) and virgin PET (vPET) - a trend the company considers critical for the industry. Producing your own rPET: A sustainable advantage With a global presence in the plastics trade since 1979, Hertex specialises in PET and recycled materials. CEO Jerry A. Herculeijns, who has led the company since 2005, has extensive insight into market dynamics and pricing trends in both virgin and recycled materials. Now featuring Virtual Navigator – achieve sustainability in every cycle XVLQJ VPDUW \t HɝFLHQW SURFHVV FRQWURO Process Pilot+® Agr’s Process Pilot+ system delivers an automated, predictive response tailored to your unique bottle design and blowmolder characteristics ensuring optimization, consistency and repeatability. Start producing your best product today as we push to change global packaging technology one solution at a time. | www.agrintl.com | +1.724.482.2163 ™ Visit us at 15-19 September 2025 Münich, Germany Stand C6-521 Interview with Hertex // June 17, 2025 Due to low oil prices, virgin PET is currently available for around 1,000€/t, while rPET remains significantly more expensive - reaching up to 1,800€/t. “In Europe, many bottlers are reverting to the legally mandated minimum of 25% rPET content,” explains Herculeijns. “Even with a virgin plastics tax - such as the 450€/t levy in Spain - vPET is still more cost-effective than rPET as of June 2025.” Seasonality is another influencing factor. By June, bottlers have typically secured their annual supply contracts. Subsequent orders for the autumn and winter months tend to be smaller, given the seasonal decline in beverage consumption. They doen’t expect the market to stabilise before autumn at the earliest. Currently, Hertex’s sales are evenly split between virgin PET and rPET, with an annual turnover around 150M €. Since 2022, the company has been producing a significant portion of its own rPET. Three years ago, Hertex acquired STF Recycling’s flake-to-granulate production site in Aicha vorm Wald, Germany, and consolidated operations under the newly formed Eco Polymers GmbH. The facility includes polycondensation and extrusion systems from Viscostar (Starlinger) and Erema, enabling efficient production of bottlegrade rPET with an intrinsic viscosity (IV) of 0.82 dL/g in approximately 6 h. Over the past three years, Hertex has made substantial investments in its subsidiary, including the installation of advanced laser-based flake sorting systems from Unisensor, which ensure the reliable removal of contaminants such as PVC. With a production capacity of up to 36,000 t/a, approximately 95% of Hertex’s rPET output is used in the bottle sector. Further investments in capacity and technology are expected soon. www.hertex.ch F.l.t.r.: Marcel Illien COO at Hertex and Jerry A. Herculeijns, CEO of Hertex & Eco Polymers GmbH by Alexander Büchler"},{"@ID":64

"OUTER PLANET 62 PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net OUTER PLANET Microbes transform terephthalic acid into paracetamol A team of scientists under Professor Stephen Wallace, Chair of Chemical Biotechnology at the University of Edinburgh, transformed terephthalic acid into the active ingredient of paracetamol. Researchers at the University of Edinburgh’s Wallace Lab have discovered a groundbreaking method to produce paracetamol sustainably by using genetically reprogrammed E. coli bacteria to convert PET plastic waste into the active ingredient of the painkiller. Traditionally, paracetamol production relies heavily on fossil fuels like crude oil, which not only are depleting but also contribute to carbon emissions during manufacturing. The new process involves fermenting terephthalic acid - derived from industrial PET waste - into paracetamol in less than 24 hours at room temperature, without producing carbon emissions. This method demonstrated a conversion efficiency where about 90% of the product was paracetamol. Further development is needed before it can be produced on a commercial scale, the team says. “This work demonstrates that PET plastic isn’t just waste or a material destined to become more plastic - it can be transformed by microorganisms into valuable new products, including those with potential for treating disease,” said Professor Stephen WalMIDDLE EAST & AFRICA 15-17 September 2025 Dubai The Middle East & Africa’s only dedicated expo on plastics recycling returns to Dubai for its 3rd edition. Organised by In association with INDIA www.prseventmea.com Registration now open! PRS Global Events: lace, UKRI Future Leaders Fellow and Chair of Chemical Biotechnology. The research, published in Nature Chemistry, was funded by an EPSRC CASE award and biopharmaceutical company AstraZeneca, supported by Edinburgh Innovations (EI), the University’s commercialisation service. In addition to transforming PET into paracetamol, Professor Wallace and his team have been involved in the microbial conversion of terephthalic acid into vanillin, the main flavour component of vanilla - a story previously covered in PETplanet Insider (see issue 7+8/2021). www.ed.ac.uk"},{"@ID":53

"K 2025 PREVIEW PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 51 K2025 PREVIEW 51 Shaping the circular economy The industry is increasingly working on a sustainable circular economy that promotes the reuse, recycling and the reduction of plastic waste. Embracing digitalisation The plastics and rubber industry players are aware of the transformative power of digitalisation and deploy more and more digital technologies to increase the efficiency of their machinery and products and to drive innovations. Caring about people The sector is aware of its social responsibility with regard to environmental protection. The focus here is on the responsible handling of resources. At the same time, it promotes young talent and creates future perspectives for young professionals in the plastics and rubber sector. Highlights and new formats at K 2025 The Specials at K 2025 will pick up on the trade fair’s guiding topics. Special: “Plastics shape the Future”: the official Special Show of K is a project by the German plastics industry headed by PlasticsEurope Deutschland e.V. and Messe Düsseldorf. It illustrates the developments already happening now and how the visions for tomorrow are already on the way to being implemented today; but it also aims to highlight the important role international politics play in this. “Plastics Shape the Future” comprises seven themed days – featuring discussions on innovative technologies and materials, keynotes, a political panel, Career Day and Start-up Pitch. VDMA Forum: In 2025 VDMA (German Machinery and Equipment Manufacturers Association) will again present a comprehensive Forum on the outdoor premises, this time entitled “The Power of Plastics”. Located outdoors between Halls 10 and 16, the VDMA and some ten of its member companies will demonstrate just how relevant technology is for implementing circularity in the plastic industry. In addition, the Association in the VDMA Pavilion offers not only selected finished products and live presentations but also ample room for discussion and interaction with workshops, panel discussions and events for young talents. Rubberstreet: In 2025, Rubberstreet will again serve as the showcase for the power and operational excellence of the elastomer sector. Start-up Zone: The Start-up Zone successfully debuted at the last edition of K. It will also be continued in 2025 and extended to provide a platform for as many newcomers as possible who are specifically dedicated to the development of innovative products and solutions in the fields of plastics and rubber. Science Campus: At the Science Campus, universities, colleges and institutes will present their latest plastics research findings. A new concept of the Science Campus permits exhibitors – in addition to exhibiting with their own stands – to also take part in the Science Campus Center as an extra option. www.k-online.com ƼRH SYX QSVI WEGQM GSQ CCM64MD Born to perform 1.35 minimum mechanical cycle time sec FEEDBACK-POWERED TUNING kWh/kg -15% up to SPECIFIC CONSUMPTION compared to previous model caps/hour 171k WITH 64 CAVITIES ONLY productivity +50% ON 53 m2 OF FLOORSPACE"},{"@ID":41


"imprint EDITORIAL PUBLISHER Alexander Büchler, Managing Director HEAD OFFICE heidelberg business media GmbH Hubweg 15 74939 Zuzenhausen, Germany phone: +49 6221-65108-0 [email protected] EDITORIAL Kay Barton Heike Fischer Gabriele Kosmehl Michael Maruschke Ruari McCallion Miriam Trotter Anthony Withers Editorial & WikiPETia. info [email protected] MEDIA CONSULTANTS Martina Hirschmann [email protected] Johann Lange-Brock [email protected] phone: +49 6221-65108-0 LAYOUT AND PREPRESS EXPRIM Werbeagentur Matthias Gaumann www.exprim.de READER SERVICES [email protected] PRINT Chroma Druck Eine Unternehmung der Limberg-Druck GmbH Danziger Platz 6 67059 Ludwigshafen, Germany WWW www.hbmedia.net | www.petpla.net PETplanet Insider ISSN 1438-9459 is published 10 times a year. This publication is sent to qualified subscribers (1-year subscription 149 EUR, 2-year subscription 289 EUR, Young professionals’ subscription 99 EUR. Magazines will be dispatched to you by airmail). Not to be reproduced in any form without permission from the publisher. Note: The fact that product names may not be identified as trademarks is not an indication that such names are not registered trademarks. 3 PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net This drinktec will be a special one for me - and for many others. Petra Westphal, a long-standing colleague and influential personality at drinktec, left Yontex GmbH on June 30 and is returning to Messe München in a new role. After more than 30 years full of energy, ideas and tireless commitment to the beverage industry, a new chapter is beginning for Petra - and I am very happy for her. Of course we will miss her at the trade fair - no question about it. But I’m sure that the conversations, laughter and a glass or two in the evening will not be denied to us in the future. When I think of drinktec, I think of Petra. For over a quarter of a century, she, PETplanet and the trade fair were a solid unit. She was the one who brought our PETpoint from the Interpack environment to Munich. We travelled to India together in 2007, where we developed the idea for drink technology India - a project that is now an integral part of the global trade fair portfolio. Petra has shaped the beverage industry network over decades with foresight and passion. Under her leadership, the former Interbrau has developed from a specialised brewing trade fair into the leading international trade fair for the entire beverage and liquid food industry - today’s drinktec. By her side: Markus Kosak, who is now taking over responsibility. Markus knows the industry, the people and the vision - and I am convinced that he will continue the success story in his own individual way. All the best on this exciting journey, Markus! For me, Petra remains a formative face of this industry. Her enthusiasm, commitment and network are real strengths that will continue to accompany her in the future - no matter where her new tasks take her. And even if in the future she no longer thinks about drinktec every day, we at PETplanet will think that ‘PET’ reminds us a little of PETra. Dear Petra, I wish you all the best, lots of joy and success for what lies ahead. And I look forward to many new moments together - with a smile, good humour, and with a glass in my hand. Yours, Alexander Büchler Dear readers,"},{"@ID":26

"INSPECTION 24 PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net Enhanced angle of application detection Optimally applied PET bottle closures Non-brand, crooked, tilted or defective: these typical closure defects and difficult cases such as faulty asymmetrical tethered caps on non-returnable PET bottles can be detected inline by the new HEUFT FinalView II CAP detection system. The company says that this technology was improved for detecting the application angle of closures, particularly for high-speed disposable PET lines. Accuracy is claimed to be of up to two degrees. Heuft | Hall B4 Booth 121/321 The system provides statistical insight into individual capper head performance. This is achieved by an intelligent top-down camera, which is used for the targeted inspection of the closure colour and logo. It checks the position of a special embossed mark on the closure. At the same time, it takes a top view of an inconspicuous notch in the carrier ring of each bottle, which serves as a reference point to measure the orientation of the bottle itself. Special lighting facilitates the reliable detection of this alignment mark. To ensure statistically reliable results, the HEUFT FinalView ll CAP is intelligently evaluated and clearly distinguished from similar-looking objects such as water droplets or damages on the carrier ring caused by the capping equipment. Parallel to this, standard integrated side cameras perform millimetre-precise height checks on the filled PET containers to detect screw caps that have not been tightened sufficiently and have therefore completed too few application rounds. All the inspection results are correlated. The application angle of each individual PET bottle closure can thus be precisely measured by the new software. On this basis, and taking into account the specifications of the closure manufacturer, it is possible to calculate exactly whether the closure has either not been screwed on far enough or too far, so that it either does not seal properly or can no longer be opened easily. The latest release of the closure detection system can easily be connected to the HEUFT SPECTRUM II VX, for example, which implements a comprehensive filler and closer management. It can also be linked to the HEUFT squeezer II devices for the leakage check of filled PET bottles. The results of the application angle detection can always be precisely assigned to the closer head responsible for the respective fault by means of a locator. That is helpful for preventive closer maintenance. The closer heads which repeatedly cause such faults can be registered and serviced at such an early stage, based on the statistics obtained, that serial faults or unscheduled line stops and the associated production stops do not occur. Until the next scheduled line stoppage, which allows preventive maintenance to be carried out, the serial fault detection system can output signals to deactivate the affected closure head for the necessary period of time. The company says that the HEUFT FinalView II CAP increases the overall production quality and efficiency of complete non-returnable PET lines with this enhanced detection of the angle of application in addition to the gapless all-round inspection of the entire bottle closure including all safety elements. The new system is effected by a software upgrade which can be carried out retrospectively, and it does not change the compact dimensions of the detection unit for all-round closure inspection. The new application angle detection can be experienced live at drinktec 2025 in hall B4, booth 21/321. www.heuft.com"},{"@ID":14

"EDITOUR PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 12 Editour Mastering complexity in pharma packaging Alpla and Inden Pharma have had a joint venture Alpla Inden Pharma since 2023. The focus is on the production of pharmaceutical packaging for oral liquids, solids, ophthalmic, nasal, topical, buccal and parenteral applications. We met CEO and owner of Inden Pharma Juan Guillem González. Sponsors to date Interview with Alpla Inden Pharma // March 24, 2025 We met: CEO Juan Guillem Gonzáles Pharmaceutical packaging undergoes an approval process, sometimes lasting several years, so that the packaging remains unchanged for many years. On the one hand, this is a good basis for a lasting customer relationship; on the other hand, it is a challenge in production. Because part of the authorisation is also a precisely specified material. Depending on the barrier requirements, polyolefins or PET are used. And these margins must be used in exactly the same way over the entire life cycle. In addition, different guidelines have to be observed depending on the region. For Europe the EMA, FDA for North America, MHRA for Great Britain, PMDA for Japan, CDSCO for India, to name but a few. And so not only a large number of moulds are stacked up in the factory, but also an equally large number of different materials as bagged goods. The batches are too small to feed the plants with silage. It goes without saying that the design of the packaging, once approved, will not be further developed. The same applies not only to the bottle, but of course also to the caps, some of which are very complex. The situation is somewhat different in the standard range from Inden Pharma. The company offers containers in a wide range of sizes and neck finishes. This packaging is also produced on different materials depending on the required barrier properties. 75% of production is classic pharmaceutical packaging and around 25% is for veterinary medicine. Production is carried out using extrusion-blow moulding, traditional injection moulding, injection-blow moulding and injection-stretch-blow process. The last procedure in particular is probably hardly known anywhere in the world. Here, the injection mould is not only injected, but also blown directly. The production facilities are located in 6 large cleanrooms, most of which run automatically. Employees are only permanently present in the cleanrooms to shrink-wrap the bottles in large bags. In front of the rooms are chest-high pellet conveyors that transport the pellets from the bags into the plasticising units. With the JV, both companies can now demonstrate an even stronger global presence. Together with the Poland, Greece, and Germany, they will produce 1.500 million units in 2025. www.alplapharma.com by Alexander Büchler"},{"@ID":4

"29 EVENT PREVIEW PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net Branding without labels SMI will showcase an EBS 10 KL Ergon rotary stretch-blow moulder fitted with moulds specifically designed to produce 0.5 L label-less PET bottles. For this project, SMI designers created a container with a traditional appearance, featuring a sinuous and elegant shape that accommodates a vertically embossed company logo along the height of the bottle. The design diverges from the more common cylindrical or square forms typically used to facilitate label application. The decision to eliminate a separate label reflects an effort to reduce environmental impact. Embossing the logo directly onto the bottle also serves as a visual branding element, using the container’s shape as a marketing asset by embossing the company logo directly onto the bottle. Functional, efficient, and sustainable primary packaging In the field of primary packaging, sustainability and efficiency are playing an increasingly central role. These two goals can be achieved through various strategies, including lightweight containers, the use of rPET and the elimination of physical labels. SMI has developed a bottle that incorporates several of these elements. It is produced from a lightweight 10.6g preform with a 26/22 gravity neck and produced on a large scale without the need for glue or paper/plastic label supports. All essential information about the liquid inside can be accessed via a QR code printed on the cap. The bottle also includes accessibility features, with Braille markings indicating the presence of the QR code to assist visually impaired or blind users. Tell your story with a bottle The bottle that SMI is presenting in Munich does not carry beverage-specific information, but instead tells a corporate story. By scanning the QR code printed on the cap, users can access information from the SMI Group’s website. However, the core idea behind this project is to offer visitors a practical example of a customisable container, showcasing their logo and the story of their business achievements. A key feature of the design is the elimination of the traditional paper or plastic label, typically the most difficult element to recycle in a PET container. The new approach is intended to offer benefits for bottlers, as it allows them to save on the initial investment (the labeller is not required), reduces label and glue costs, lowers storage expenses and streamlines the production process. The PET recycling process is also more efficient and straightforward, since there is no longer a need to separate the label from the container, unlike traditional packaging solutions. www.smigroup.it Shaping the Circular Economy: It all starts at 8 – 15 OCTOBER 2025 The World’s No. 1 Trade Fair for Plastics and Rubber Düsseldor f, Germany k-online.com/join SMI S.p.A. Hall A6 – Booth 102"},{"@ID":18

"MOULD MAKING PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 16 Redefi ning blow mould design through precise kinematic integration and clever mechanics Advancing mould engineering Reducing blowing pressures alone is insufficient for today’s demanding PET bottle production. Moldintec introduces a three-dimensional mould partition line for the petaloid base, precisely synchronised with the machine’s mechanical motion. This holistic engineering approach is claimed to achieve reliable low-pressure bottle formation, to enhance mould performance, reduce moving mass, and to deliver superior product aesthetics. In the dynamic and competitive world of PET bottle manufacturing, continuous innovation is essential for maintaining market leadership and sustainable growth. Moldintec, recently introduced KnetMold. This technology aims to redefine traditional stretch-blow moulding processes, particularly for PET bottles featuring petaloid bottoms used primarily in carbonated beverages. Historically, the production of robust PET bottles has necessitated blow moulding operations at pressures around 25 bar or less. Moldintec has established itself as a known player in this field by successfully developing its ultra-low-pressure BaseMax moulds. These moulds reliably achieve petaloid base formation at pressures as low as 16 to 20 bar, even accommodating large containers up to 3 L. With KnetMold technology, Moldintec advances the mechanical engineering aspects of mould construction rather than merely focusing on blow pressure reduction. Current mould construction methods often rely on simple planar or cylindrical partition lines. While effective, these traditional approaches present limitations, particularly in the precision and efficiency of air evacuation, cooling management, and overall mould durability, says Moldintec. Recognising these constraints, the company’s expert team implemented a unique three-dimensional partition line that aligns with the mould’s mechanical and kinetic interactions within the blowing machine. The distinctive feature of KnetMold technology is this three-dimensional partition line, meticulously engineered by carefully studying the exact trajectories and mechanical movements of mould segments during the opening and closing cycles of the machine. This sophisticated approach is intended to ensure mould segments move synchronously without interference, facilitating optimal interaction between the mould and the preform throughout the blowing process. Consequently, the PET preform expands uniformly and accurately, closely replicating the intended bottle geometry, even at significantly reduced blowing pressures, achieving reliable performance below the critical threshold of 14 bar. “Every petaloid base needs a unique 3D parting line that is linked with the blower kinematics. Our engineers must find the optimal curve that improves the air venting, the machining process, and the minimum mass as possible. At the beginning of the project all the analysis was made using the engineering software tools, but today they are training an AI agent to help them to optimise the curve design in a fraction of the time.” emphasises Alexis Martin, Principal Eng. at Moldintec’s Buenos Aires TechCenter. “Our approach strategically leverages advanced mechanical engineering principles, which deliver energy savings, reduced manufacturing costs of the moulds, moving mass of the base subassembly, and enhanced product quality.” This mechanical solution helps to optimise the venting process. “KnetMold design strategy eliminates the previously necessary small perforations or complex 3D laser-machined pathways required to evacuate trapped air by directly integrating specifically engineered venting channels into the three-dimensional partition line,” comments Diego Taboada, Chief Operations Officer based at Moldintec’s Headquarters in Buenos Aires, “This evolution simplifies mould manufacturing, reduces production time, and minimises long-term maintenance needs, further boosting economic efficiency.” Beyond air evacuation improvements, KnetMold technology enhances thermal management, says the company. By strategically distributing petaloid geometry between the lateral mould segments and the bottom insert, Moldintec has opti-"},{"@ID":39

"37 EVENT PREVIEW PETplanet Insider Vol. 26 measurement system streamlines laboratory measurement operations by performing a multitude of critical dimensional and thickness measurements in a simple operation with unmatched accuracy, repeatability and operational throughput. Mated with a robotic handling system, the Gawis 4D can measure up to 128 bottles or preforms in one hands-free operation. The Gawis 4D features Agr’s patent pending AutoJob that provides the ability to create complicated job setups in a matter of seconds. Recognising the industry’s trend toward material reduction and increased use of rPET, manufacturers also need to make certain that their bottles will perform during the filling process and while filled. At their drinktec booth, Agr will demonstrate its Plastic Pressure Tester, featuring the latest advancements in burst, expansion and shelf-life testing. Thickness measurement device In addition, Agr will display its ThicknessPen handheld thickness measurement device which offers a convenient approach to portable thickness measurement with its dual-mode design. Developed to address the multiple and diverse thickness measurement applications of the production environment, the ThicknessPen can be used anywhere, from the laboratory, the plant floor or even in a wet environment at a job site in the field. Experts from Agr will be available to discuss these products as well as the complete line of process monitoring and quality control equipment available from Agr for the beverage industry. www.agrintl.com Agr’s ThicknessPen provides easy, non-destructive and accurate thickness measurement of all types of non-ferrous products, regardless of their size, shape or material. krones.com drinktec 2025 Shaping the future together It’s important to look beyond the short term, which is why Krones is working on “Solutions beyond tomorrow”. Be it beverage and food production lines, digital services or plastics recycling: Krones’ innovative solutions combine superior performance with sustainability."},{"@ID":62

"MOULD MAKING 17 PETplanet Insider Vol. 26 mised cooling circuits to achieve more efficient heat removal. This precise thermal control ensures uniform and rapid cooling, substantially reducing internal stress variations and enhancing the bottle’s resistance to stress cracking - a crucial factor for maintaining the structural integrity of carbonated beverage containers. Nevertheless, innovations inherently come with new technical challenges. The intricate geometry associated with the threedimensional partition line makes some areas of the mould thinner than conventional designs. Moldintec proactively addresses this concern by employing carefully calculated curvature radii and using specialised protective fixtures specifically developed for mould storage and handling outside production machines. These measures protect the integrity and durability of the moulds, underscoring Moldintec’s dedication to overcoming challenges through continuous innovation and technical know-how. In addition to operational and mechanical advantages, KnetMold technology also improves the aesthetic quality of PET bottles. The innovative three-dimensional partition line creates smoother transitions and less visible seam lines, enhancing the finished product’s visual appeal and perceived value - an essential factor for brand positioning and consumer satisfaction. Ongoing R&D to simplify mould mechanics Latest developments also point to a potential simplification of the mechanical system. Moldintec is now considering eliminating the third movement - the vertical displacement of the base subassembly - since the mould can open even when the base remains stationary. The team is currently working on methods to separate the base insert and the bottle without losing alignment with the mould centre line. This could represent another step forward in reducing mechanical complexity, wear, and cycle time. KnetMold technology is claimed to offer benefits such as decreased energy consumption, enhanced mechanical durability, and consistently high-quality output. To further validate its approach, Moldintec has applied for patent protection (patent pending) for the KnetMold technology. The company continues rigorous industrial validation programs, inviting potential collaborators and interested parties to engage directly with Moldintec’s technical experts. www.moldintec.com"},{"@ID":17

"PETplanet Insider Vol. 26 No. 06/25 www.petpla.net 15 EVENT PREVIEW Working with us bears a risk   RI VWDUWLQJ D ORQJ WHUP  SURƓWDEOH UHODWLRQVKLS IRU \\HDUV  yellow.agency Swiss-engineered Preform Systems At Otto Systems we focus on solutions for special applications in PET preform production. We provide you with the most economical answers to your needs. Our unique system concept is based on smart modularity, proven performance, IXOO LQWHJUDWLRQ DQG PD[LPXP ŴH[LELOLW\\  )URP LGHD WR RSHUDWLRQ  2WWR 6\\VWHPV JLYHV \\RX D GHFLVLYH FRPSHWLWLYH HGJH   with your satisfaction as our guiding principle. Jump-start your PET preform production with us. RWWR V\\VWHPV FRP DRINKTEC 2025 SEPT 15–19 Meet us in Hall C6 Booth 339"},{"@ID":40

"EVENT PREVIEW PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 38 User-friendliness meets environmental performance Caps for circularity How can sustainability and ease of use be effectively combined in closure systems? This is what the trade fair appearance of Bericap is all about. The manufacturer of plastic and aluminium closures is presenting its comprehensive portfolio in Munich. This year’s highlights include two new models in the sport caps product line. Aside from that, the exhibitor is showing a wide range of closure solutions for carton packaging in the dairy and juice segment as well as aluminium and plastic closures for wines and spirits. New sport caps Bericap launched its easy-touse sport caps range for on-the-go beverages. All sport caps can be reliably opened using just one hand. At drinktec, two new models will be presented: the one-piece Biarritz cap features a modern design and intuitive handling, while the two-piece premium Monet cap includes a tamper-evident ring in a contrasting colour positioned between the body and the overcap. A window on the closure also shows immediately if the bottle has already been opened. Both sport caps are suitable for dry and wet aseptic filling. All products in this line are made of HDPE, boast an opening angle of 180 degrees and are designed to offer an enjoyable drinking experience thanks to their high flow rate. Another key feature of the sports caps is their child safety: the British Soft Drink Association (BSDA) has issued certification that the models and their components cannot be swallowed by infants and children. The sport caps range has been industrialised across all relevant neck finishes – including the new GME 30.40, which is claimed to offer significant potential for material savings. The silicone-free BERICAPValve is available as an optional feature for several models. Tethered caps for the dairy segment Tethered caps have been mandatory in Europe since summer 2024 for disposable plastic beverage containers with a capacity of up to 3 L. Customers in the dairy segment, who are already considering the transition away from aluminium sealing films, can also find suitable solutions for their PET or carton packaging at Bericap’s booth. These include the snapon closures in the Falcon product line and the Clip-Aside screw cap, which are claimed to offer high user convenience in all neck finishes. Another option is the Clean Cap 23 standard version with drop band, which is distinguished by its easy handling. This closure is also available in the Clip Cap 23 tethered version. Both models are already established on the market. Aluminium closures for spirits and wines The extended product portfolio thanks to the Bericap Aluminium division also appeals to spirit and wine producers. The single-source supplier’s solutions are both tamper-proof and convenient. In total, the offering ranges from simple roll-on pilfer proof (ROPP) aluminium closures to highly complex safety closures. Both the aluminium and plastic closures can be custom-designed and printed according to individual requirements. The aluminium closure range for spirits and wines is supplemented by aluminium closures for mineral water bottles. Less material – more sustainability Bericap contributes to resource conservation by continuously reducing material usage in the product development process. This has resulted in lightweight solutions across all product categories. Visitors to the Bericap booth can get an overview of the whole “lightweight” range. The company additionally takes a mono-material design approach, ensuring that products can be recycled after use without additional sorting, to advance closed-loop material cycles. www.bericap.com Bericap Hall C6 – Booth 579 Biarritz 26/28 for PET 26/22 GME 30.40 Monet 26/29 for PET 26/22 GME 30.40 Monet 38/34 3T with visual TE ring ClipAside tethered cap"},{"@ID":43

"PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 41 EVENT PREVIEW hydraulic oil and mould coolant mixture, but also the proper functioning of the hydraulic system and temperature control system components. The system is designed to anticipate production drifts, simplify operations, and help maintain the efficiency of machines and moulds. The SMARTCARE service functions as a cloud-based computing solution for machines connected to an IoT platform. Demonstrations will show how the two systems work together to support data-driven decisions in line management. The streamlined synergy between cap and preform technologies provides a complete, scalable solution that focuses on optimising the entire production cycle, says SACMI. This is claimed to contribute to improved overall efficiency while reducing equipment footprint, energy consumption, and operational costs. In addition to the CVS systems featured throughout the line, SACMI will also preview the CVS-ONECAM, a compact smart camera system. Designed for applications across During live demonstrations, the IPS 400D will produce 7.04g preforms with GME 30.28 necks. Embedded vision systems ensure a feedback on the process, identifying drifts prior they turn into defects. caps, containers, labels, and decorations, the camera includes integrated processing and imaging hardware. Featuring a 190 frame/sec sensor, ONECAM is capable of detecting common faults such as contamination, colour/profile variations and structural defects. www.sacmi.com"},{"@ID":60

"BOTTLING / FILLING PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 23 Contact us and arrange your line trials now! www.bericap.com Sustainability meets convenience Designed for daily adventures Be it everyday family life or a city trip: with hard-to-drip Sport Caps from BERICAP, you have one less thing to worry about. They can be opened with one hand, are easy to close again, and never leak when you’re on the move. Thanks to a mono-material design, our caps are highly recyclable and can be supplied with the silicone-free BERICAP Valve on request. Furthermore, the available models for the GME 30.40 neck finish allow significant savings without having to compromise on comfort. So choose our Sport Caps to help prevent those little accidents on the road. • GME 30.40 • PCO 1881 • PET 29/25 • PET 38 Our extended Sport Caps range BSDA approved NEW Monet Crystal NEW Biarritz Visit us at drinktec Hall C6 / Booth C6-579 Industrialized for all relevant neck finishes: Thumb'Up"},{"@ID":46

"EVENT PREVIEW PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 44 Nissei ASB demonstrates the PF36 Series PET bottle moulding solution at 18,000bph 1.5-step moulding live on display Nissei ASB Machine Co., Ltd., a leading manufacturer of machines and moulds for injection stretch blow moulding of PET and other plastics, will demonstrate its PF36-Series 1.5-step moulding machine. Since the launch of the PF36 Series in Japan in 2020, over 60 systems have been delivered to leading beverage companies across the country. Now, ASB brings this proven solution to the global market. The PF36 Series is a family of PET injection stretch blow moulding machines that is claimed to combine the advantages of both 1-step and 2-step PET bottle moulding into one machine, hence the term “1.5-step Moulding”. The Series is claimed to be highly suitable for short supply chain versus centralised mass production. By locating smaller production facilities closer to the point of sale, transportation costs are significantly reduced, says Nissei ASB. With flexible production systems in place, the user can adjust output in real time based on actual demand - reducing waste and lowering inventory costs. Shorter shipping routes lead to lower fuel consumption, reduced logistics expenses, faster delivery times, and a more responsive supply chain. Live moulding at the booth ASB’s exhibition booth will feature live moulding of the highest output model from its PF36 Series line-up, the PF36/36-600. The displayed model is configured with 36 cavities at the preform injection station while the blow station has 12 cavities, capable of moulding bottles up to 600ml capacity. Bottles can be blown much faster than preforms can be injected. By designing the PF36 Series with this 3:1 ratio, each section of the machine is utilised at maximum efficiency, enabling shorter cycle times and contributing to reduced operating costs, making the PF36 Series an attractive investment for high-output PET bottle production, says Nissei ASB. Capable of moulding up to 18,000 bph, the machine’s compact size, and having no requirement for preform storage or handling systems, mean that, based on in-house research conducted by Nissei ASB, only 1/3rd of the floor space is required when compared to an equivalent output 2-step bottle moulding system. By installing multiple units over time, owners are able to scale up their production capacity in line with growing demand, and running multiple machines allows greater flexibility of production planning, mould change-overs and planned maintenance without stopping the entire line. Additionally, using residual heat in the preform from the injection station, a feature of the 1.5-step moulding process, energy consumption for moulding can be as much as 20% lower compared to an equivalent 2-step moulding system, says Nissei ASB. Because the system moulds its own preforms, it is claimed to achieve consistent product quality and to avoid disruptions that could result from receiving defective or damaged preforms from external suppliers. Nissei ASB Machine Co., Ltd. Hall C6 - Booth 541 Interface of the Vision 1 control and monitoring system PF36/36-600 1.5-step PET injection stretch blow moulding machine, featuring ASB’s Vision 1 control and monitoring system Bottles are blown twelve at a time."},{"@ID":42

"EVENT PREVIEW PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 40 SACMI to showcase complete cap and preform manufacturing solutions Performance-oriented approach SACMI will present a complete, high-capacity cap manufacturing line and its new IPS 400D preform injection press, focusing on first-rate productivity and total system integration, artificial vision and process control. A series of theme-based showcases will illustrate various solutions using original SACMI technology and moulds. For the first time, SACMI will exhibit in the PETpoint hall C5 at drinktec. The company will present a complete line with the CCM64MD press, alongside its latest solutions for slitting, folding, cap quality control and tamper band effectiveness. In addition, SACMI will display the IPS 400D preform system with optimised COOL+ post-cooling live in action. Digital control will also play a prominent role: Both production lines will feature SACMI’s SMARTPACK system, with operational data viewable in the on-site control room. Cap compression moulding line With 2,850 caps per minute from just 64 moulds (171,000cph) and specific consumption up to15% lower than on the previous range, the SACMI CCM64MD intends to set a new standard for cap manufacturing. Overall dimensions remaining equal, productivity is 50% higher and a single press can feed two high-capacity bottling lines. The press at the fair will feature a special mould to produce AB26WT14 caps and be set up to perform tethered slitting. A machine has a cycle time of just 1.35s. The entire line is designed quality inspection. During demonstrations, the machine will produce a 7.04g preform with a GME 30.28 neck, designed to be compatible with caps produced by the CCM compression system. The line combines SACMI’s COOL+ post-cooling system and FLOW+ hot runner to maximise productivity, quality and reliability. This synergy can shorten cycle times to 4.8 s, says SACMI. The IPS 400D is also designed for versatility, capable of running third-party moulds. Digitalisation of processes and artificial vision An emphasis will be placed on digital process control and automation, showcasing the integration of its SMARTPACK and SMARTCARE systems. The company aims to demonstrate the practical and economic benefits of digitalisation across the production line. SMARTPACK is a combined hardware-software platform installed across all machines in the line. It collects and monitors key process parameters, including the correct insertion of doses, the condition of SACMI Hall C5 – Booth 400 to maximise productivity while process controls streamline operators’ tasks, says SACMI. Once moulded, the caps enter the SFM15MA slitting machine - a new entry in the the company’s slitting-folding range - and are then sample-checked by the PFM (pull force machine). For the first time, both the compression press and the slitting machine feature SMARTPACK digital control packages, another first for SFM machines. The entire line will also demonstrate SACMI’s computer vision Classy AI system, which uses proprietary AI algorithms to automatically classify the detected defects. Comprehensive, predictive product/process quality control has also been facilitated by integrating the CVS152 (on the press) and the CVS154 (on the slitting machine) systems. New IPS 400D preform system The company’s latest addition to its preform range, the IPS 400D, features electric clamping and an energy recovery system, aiming to improve energy efficiency compared to earlier models. The system will be operating live throughout the exhibition, equipped with the first release of the SMARTPACK monitoring suite tailored specifically for the IPS platform. The press will also include the on-press PVS156 vision system for integrated The SACMI embedded video inspection systems take advantage of proprietary AI algorithms. SACMI will present a complete line with the CCM64MD press"},{"@ID":37

""},{"@ID":15

"PETplanet Insider Vol. 26 No. 06/25 www.petpla.net 13 EVENT PREVIEW"},{"@ID":34

"MARKET SURVEY 32 PETplanet Insider Vol. 25 No. 07+08/25 www.petpla.net Company name SMI S.p.A. Technopet Machineries Postal address Telephone number Web site address Contact name Function Direct telephone number E-Mail Via C.Ceresa, 10 24015 San Giovanni Bianco (BG), Italy +39 0345 40 111 www.smigroup.it Marketing department +39 0345 40 111 [email protected] A - 40, Sector 1 S, CIDCO Ind. Area, new Panvel, Navi Mumbai - 410206 India +98 210 40 637 www.technopetm.com [email protected] 1. Machine designation / model number SMI rotary stretch-blow moulders, available both in stand-alone version and in combi version, ensure high performances in the stretch blow-moulding of PET, rPET and PP bottles. PDW 2000 Model No: TPOL-2400 Auto OL 3000 - 2 C Jar PAuto 600 EBS K ERGON EBS KL ERGON EBS E ERGON EBS KL HC ERGON 2. Bottle volume (from/to in litres) 100 ml - 1,000 ml 100 ml - 1,000 ml a) Standard machines 0.10-3L 0.10-3L 0.10-3L 02.2 02.1 02.1 0.5-5 b) Machines for large containers 3-10L 3. Maximum number of stretch-blow moulds (units) a) Standard machines 4 10 16 for 0.10L / 3L; 20 for 0.75L 2 Units 2 Units 2 Units 1 Unit b) Machines for large containers 6 4. Output per stretch-blow mould for: 0.5 litres CSD bottle (units per hour) 2,750 bph per cavity (*) 2,750 bph per cavity (*) 2,750 bph per cavity (*) 2,000 2,800 3,200 600 1 litre CSD bottle (units per hour) 2,500 bph per cavity (*) 2,500 bph per cavity (*) 2,500 bph per cavity (*) 1,800 2,400 3,000 600 1.5 litres still mineral water bottle (units per hour) 2,500 bph per cavity (*) 2,500 bph per cavity (*) 2,500 bph per cavity (*) 400 jph/c Large capacity container 1,200 bph per cavity (*) 19-28mm 28-83mm Other (*) depending on the preform/bottle features Neck diameter 19-28mm 19-28mm 5. Footprint / space requirement (L x W x H in metres) 2.32 x 3.28 x 2.3 (**) (**) Without preforms hopper & unscrambler 4.77 x 2.62 x 2.,35 (**) Min: 5.8 x 3.9 x 2.55 - max: 7.3 x 3.9 x 2.55 (**) 4.77 x 2.62x 2.35 (**) 2.1x1.5x2.2 1.5x1.1x2.5 2.2x2.0x2.5 2.1x2.0x2.5 6. Special features (short description/ keywords) High performances in the stretch-blow moulding of PET, rPET and PP bottles; quick changeover & mould replacement; reduced maintenance time; solutions inspired by Industry 4.0 and Internet of Things (IoT);new preformheating module; ARS (Air Recovery System) The ReduxAir optional kit enables to blow bottles with lower pressure compressed air. 360° preform neck cooling system with fl apper design 360° preform neck cooling system with fl apper design 360° preform neck cooling system with fl apper design 360° preform neck cooling system with fl apper design Company name Krones AG TES STM Group Postal address Telephone number Web site address Contact name Function Direct telephone number E-Mail Boehmerwaldstr. 5, 93073 Neutraubling, Germany +49 9401 70 0 www.krones.com Mr Peter Christiansen Head of Sales Plastics and Block Technology +49 9401 70 4980 [email protected] Piaskowa Street 12, 78-520 Zlocieniec, Poland 48 503 036 635 www.stm-pack.com Mr Matuez Kinda STM Group Sales and R&D Director +48 503 036 635 [email protected] 1. Machine designation / model number Contiform Speed, 15 models available Contiform, 13 models available Contiform Heatset, 13 models available Contiform BigBottle 3 models available Blue Line Hi-Tech Series - Linear machines 2. Bottle volume (from/to in litres) a) Standard machines 0.1 - 2.0 0.1 - 3.5 0.1 - 2.0 10ml - 2,500 ml b) Machines for large containers 0.5 - 12L 3. Maximum number of stretch-blow moulds (units) a) Standard machines 28 28 22 8 cavities b) Machines for large containers 4 cavities 4. Output per stretch-blow mould for: 0.5 litres CSD bottle (units per hour) 2.5 2.5 2,000 (Heatset) 2,000 - up to 16,000 bph 1 litre CSD bottle (units per hour) 2.5 2.5 2,000 (Heatset) 2,000 - up to 16,000 bph 1.5 litres still mineral water bottle (units per hour) 2.4 2.4 2,000 (Heatset) 2,000 - up to 16,000 bph Large capacity container 1.2 1.2 12,000- up to 55,00 bph Other 2,500 (still water/ CSD) Hot fi ll mould - 1,500 per cavity - up to 12,000 bph 5. Footprint / space requirement (L x W x H in metres) Depends on machine size From 5.5 x 1.8 x 2.7 (without preform feeding system) 6. Special features (short description/keywords) Bottle design and mould manufacturing; bottle lightweighting concepts, Nitro-hot-fi ll; air-recycling systems for standard- and heat-set machines; rapid toolless product change-over systems; automated mould change-over systems (MouldXpress robot); integrated preform- and bottle inspection; Contiform Bloc (blower-fi ller-block); Contiform Bloc BL (blower-labeller-block); Ergobloc L and LM (blower-labeller-fi ller-block); Contipure Asept Bloc with integrated preform decontamination: Preferential Heating (PH) for non-round bottle production. Contiloop AI for automated process control. Full electric stretch blow moulding machines from 2 to 8 cavities with: Air Recovery systems; Hot Air Recovery system for preheating preforms in oven; Multifl ex system - option of working with many bottle necks on one machine; Hot Filling version with electic mould heating; Preferential heating ; Deep grip mould option; NIR and IR lamps system; Mould change up to 10 minutes"},{"@ID":20

"BOTTLE MAKING 18 PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net Integrated Plastics Pty Ltd’s Integrally Moulded Handle (IMH) technology includes PET closures for recyclability One bottle, one material Australian firm Integrated Plastics Pty Ltd has developed a patented Integrally Moulded Handle (IMH) technology creating fully recyclable, single-material PET bottles with built-in handles. By partnering with nviro1 to develop an all-PET closure, the company now offers a 100% PET packaging solution that is intended to simplify recycling and to meet the demands of a circular economy. Australian company Integrated Plastics Pty Ltd, based in Sydney, New South Wales, offers a patented technology that integrates the handle of largercapacity PET bottles, creating a singlematerial PET or rPET bottle. This single material design of the IMH (Integrally Moulded Handle) technology integrates the handle into the bottle and eliminates separate production equipment and also means that the need to separate polymers for recycling is eliminated, enabling total recyclability within existing PET streams, supporting closedloop recycling and the circular economy, and helping to streamline global waste management. The company has collaborated with a fellow Sydney-based company, nviro1, to develop a PET closure as well, which means that it can offer an entire 100% PET IMH package. Integrated Plastics’ achievement has been recognised with two Worldstar 2025 Awards for Packaging excellence: one from South Africa and the second from Australia and New Zealand. Patented and unique features Integrated Plastics’ design features a number of advanced, patented and exclusive characteristics. The company has been offering handled bottle designs since 2006, which, unusually, use standard bottle-grade PET, with IV (intrinsic viscosity) values of 0.76 to 0.84dL/g. Injection moulding equipment requires no modifications in order to produce IMH preforms. Standard injection moulding machines can be equipped with dedicated moulds from Husky, Sipa, GDXL, Kisan, Petform, and Classic Tools. On the blowmoulding side, systems from Sipa and SDB-Korea incorporate special features to handle IMH preforms - where the handle is integrally moulded—while still operating within established PET processing platforms. Today’s IMH offer is an evolution of existing moulding technology by Integrated Plastics. The company says that dispensing with separate handles across its current range 1-5 L bottles offer a number of advantages. Eliminating mixed materials from recycling streams “Mixed-material bottles require manual or robotic insertion of HDPE handles, which reduces production speed and increases handling complexity,” said Nick Mellen, Managing Director of Integrated Plastics. “The IMH process avoids this step entirely. It by Ruari McCallion"},{"@ID":10

"8 NEWS PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net Otto Hofstetter AG marks 70 years of innovation and family continuity This year, Swiss mould-making specialist Otto Hofstetter AG celebrates its 70th anniversary – a milestone that reflects decades of innovation, precision engineering and international success. Founded by Otto Hofstetter Sr. in 1955 as a small workshop in Uznach, the company has steadily evolved into a leading global manufacturer of high-performance injection moulds, particularly in the field of PET preforms and thinwall packaging. Throughout its history, Otto Hofstetter AG has demonstrated a strong pioneering spirit. From producing its first thin-wall packaging moulds in the early 1960s, to developing the world’s first PET preform moulds in 1977, at a time when no one else dared, the company has consistently embraced technical challenges. With the creation of the holistic Otto Systems brand and the launch of its own PET injection moulding machines, the company took a bold step towards vertical integration, securing independence and long-term competitiveness. The 70th anniversary held in June was marked with a campaign that looked back on key milestones, celebrated the achievements of its employees, and set the stage for the future. A special highlight was the introduction of the third generation of the Hofstetter family: Lea Hofstetter, daughter of Otto Hofstetter Jr., has joined the company and is gradually taking on a more active role. Her involvement signals the continuation of family leadership and a clear commitment to long-term development. With around 200 employees and 23 apprentices, the company places strong emphasis on training and talent development – a commitment that has earned it recognition as a “TOP training company” in Switzerland. The opening of the new TechCentre in 2024, featuring multiple assembly and demonstration stations, further underlines the company’s forward-looking approach. www.otto-hofstetter.swiss [email protected] USA Toll Free +1 888 459 2412 l Canada +1 905 879 1100 Europe +44 1827 338 280 l Asia +65 6848 7117 l Taiwan +886 4 2658 1535 Maguire delivers real data, real savings, real results. See how ULTRA Dryers can:     Slash energy consumption     Boost production     Reduce maintenance     Shrink your carbon footprint ASK ABOUT OUR FREE TRIAL! 30 SECONDS OF YOUR TIME =           Ɣ  56 ƕ PROVE IT GO TO ULTRA.MAGUIRE.COM Hall 10 Stand C41 October 8 - 15, 2025"},{"@ID":11

"9 NEWS PETplanet Insider Vol. 26 Veolia to close recycling facilities MultiPet and Multiport GmbH in Bernburg, Germany Veolia has announced that it will shut down its plastic recycling facilities MultiPet and Multiport GmbH in Bernburg at the end of 2025. The decision comes in response to persistently challenging market conditions in the plastic recycling sector. The company has pledged to support the 122 employees affected by the closure. “From our sites in Bernburg, we have supplied customers across Europe with recycled HDPE and PET plastics,” said Guido Adomßent, CEO of Veolia Umweltservice. “However, high processing costs for plastic waste and consistently low prices for virgin plastics have severely impacted the profitability of these facilities. Under current conditions, continued operation is no longer economically viable.” Founded in 1991 and 2001 respectively, Multiport GmbH and MultiPet GmbH were key players in the recycling of HDPE and PET plastics. They have been part of the Veolia Group in Germany since 2017. With an annual capacity of around 70,000 t, the Bernburg site was one of the largest plastic recycling locations in Europe. Veolia will enter negotiations with the relevant works council and explore opportunities to offer affected employees positions within other Veolia companies, depending on their qualifications and personal circumstances. Material flows from Bernburg will be redirected to other Veolia sites, particularly in the Netherlands and France. Shipments from Veolia Germany to these facilities will be increased to support their operational capacity. Looking ahead, Veolia Germany plans to expand its successful PET recycling operations in Norway, Sweden, and Switzerland. The company is also investing in the digitalisation and efficiency of its facilities and is strengthening partnerships with municipalities and industrial stakeholders. www.veolia.de"},{"@ID":48

"EVENT PREVIEW PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 46 50 years of PET bottle blow moulds From sketch to smart bottle designs The mould manufacturing of blow moulds for PET bottles at Röders GmbH started exactly 50 years ago. The family-owned company traces its origins even further, founded two centuries earlier as a pewter casting handcraft shop. Today, with 400 employees at its main facility in Soltau, Germany, Röders offers a one-stop, single-source solution for design, manufacturing, sampling, and testing. At drinktec, the company will showcase its latest moulding developments, in-house competences, services, and long-standing legacy in the PET sector. As an independent mould supplier, Röders has its own mould design and engineering departments. The moulds are made on high-speed milling machines that are themselves developed in-house. They reflect the trend for higher speed manufacturing and are equipped with the latest operating software. The moulds are designed to run seamlessly on rotary or linear stretch blow moulding machines from KHS Corpoplast, Krones, Sidel, Sipa and others. The Röders in-house laboratory has been certified by PepsiCo for many years and was recently authorised by Coca-Cola. Trends in the bottling industry Trends like lightweighting, sustainability, cost-effectiveness and efficiency influence the contemporary bottling industry. Röders focuses on developing solutions that meet and even exceed these evolving market demands and combines its expertise with advanced technology to create customised mould solutions that optimise bottle performance and production efficiency. At drinktec, Röders will exhibit a diverse array of blow moulds for various applications, featuring blow mould halves and base units tailored to a wide range of beverages and liquid food. Visitors can expect to see moulds with unique contours, including specialised engravings and surface structures that demonstrate both technical and design capabilities. Single source solution Röders offers a single source for design, manufacturing, sampling and testing and maintains that its integrated approach means that it can offer short reaction and lead times, as well as avoiding compatibility issues. Customers can bring a rough sketch, a sample or a complete 3D file; the company says that its designers will then create a visually appealing and convincing bottle drawing and design a finished product that meets all technical requirements and will run smoothly in the stretch-blow process and on conveyor lines. To help visualise new bottle designs, Röders produces 3D prints in various colours using its own in-house 3D printer. These colour prints are tailored to customer requirements and are valuable tools during early-stage design discussions. At the customer’s request, Röders tests the bottle design in its ISO 9001-certified laboratory to ensure high industry standards. Sample bottles in various sizes, colours and complexity levels, ranging from simple contours to medium and highly intricate shapes, including examples with engraved logos and textured surfaces, will also be on display. Accelerating time to market Using modern production, in-house high-speed machining technology and a management structure that is focused on performance and customer satisfaction, Röders says that it can deliver moulds in very short time. If required, it can combine special coatings and quick-change systems for moulds to increase durability and provide added value by reducing downtime and extending mould lifespan. The company supports customers with on-site process and machine optimisation, helping to ensure smooth transitions to new bottle designs, whether working with standard PET or rPET. Energy efficiency and sustainability The company will also showcase its proprietary low-pressure base designs, developed to reduce blowing pressure and energy usage. Originally engineered for CSD bottles, these base solutions are now also available for base designs for still beverages. The team fine-tunes blowing parameters for weight reduction, energy efficiency with low-pressure blowing and optimised stretch ratios for improved material distribution. www.roeders.de Röders Hall C6 – Booth 432"},{"@ID":51

"EVENT PREVIEW PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 49 Injection moulding for lightweight closures Z-Moulds Hall C6 – Booth 419 Z-Moulds Hall 10 Booth G32 A benchmark in high-performance closure manufacturing will be on display at this year’s Drinktec and K-Show. The injection mould for 26/22mm HDPE closures, developed by Z-MOULDS will be presented. The 72-cavity mould achieves a cycle time of below 2 s; at Drinktec, it will be running on Sumitomo Demag’s allelectric PAC-E machine. Each closure produced weighs 0.74 g, enabling an annual output of more than one billion closures. This productivity highlights the efficiency and repeatability possible with the patented mould technology, says Z-MOULDS. Visitors to Drinktec can see the system live in action at the Sumitomo Demag booth (Hall C6, Booth C6-160). Z-MOULDS will also be available for in-depth discussions at its own booth in the same hall (C6-419). The same high-performance system will be shown at K’ show in Hall 15 (Booth D22), with Z-MOULDS presenting at Hall 10 (Stand G32). These demonstrations are intended to highlight the next step in lightweight, high-throughput closure manufacturing - showcasing how state-of-the-art mould making can advance production efficiency and sustainability across the packaging sector. www.z-moulds.com"},{"@ID":61

"27 EVENT PREVIEW PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net EVENTpreview drinktec 2025 part 2 As drinktec draws closer, more exhibitors are unveiling the technologies they will be bringing to Munich on September 15-19. In this second part of our preview series, we continue our look at PET bottling-related innovations - spanning everything from material handling to quality control. In the following pages, we highlight new solutions that aim to improve performance, optimise recyclability, and support a more sustainable beverage industry. Please make sure to stop by our booth in Hall C6, Stand C6-580 - we’d love to connect! www.drinktec.com PETplanet Insider Hall C6 – Booth 580 GDXL Hall C5 – Booth 422 Moulding and packaging solutions GDXL, a well-known brand supplier for professional PET packaging engineering solutions, will be showcasing its latest commercialised developments in moulds and packaging. Among the exhibits are conversion solutions to 26/22 neck for injection mould and blowing machinery, and low-pressure blowing. The company will also showcase bottle mould designs aimed at minimising the need for labels. GDXL will also demonstrate its full series of highly precise mould products, as well as specialised packaging applications such as multilayer co-injection and containers with integrally moulded handles. Founded in 1993 in Foshan, China, GDXL has over 30 years of experience in PET packaging for the food and beverage sector. Its 66,000 m² production site features digital manufacturing processes supported by AI and big data. Current annual production capacities include 30,000 cavities each for preform and blow moulds, and 3,000 for closure moulds. The company also invests heavily in research and development and holds more than 500 patents, including over 100 for inventions. A focus on sustainable mould and container design is part of its broader packaging optimisation efforts. In recent years, GDXL has expanded its international footprint, particularly in South Asia. It now supplies more than 800 customers across 70 countries, working with global brands, bottlers, and packaging partners. www.gdxl.com"},{"@ID":1

"No.7+8 2025 www.petpla.net D 51178; ISSN: 1438-9452 PETplanet is read in 162 countries Suppliers of 2-stage SBM machinery MARKETsurvey M A G A Z I N E F O R B O T T L E R S A N D B O T T L E - M A K E R S I N T H E A M E R I C A S , A S I A , E U R O P E A N D A L L A R O U N D T H E P L A N E T 11 . 08 . 25 FILLING Page 27 Page 20 Page 50 Page 31 EDITOUR Page 12"},{"@ID":52

"K 2025 PREVIEW PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 50 The power of plastics! Green – Smart – Responsible From October 8 to 15, 2025 K in Düsseldorf will again become the main stage for the international plastics and rubber industry. This year’s motto “The Power of Plastics! Green – Smart – Responsible” was chosen to reflect the industry’s current values and targets, and to underline that plastics form an indispensable component of numerous sectors of industry that make a major contribution to innovation and progress. At the same time, the motto of the K stands for the industry’s commitment to act sustainably, smartly and responsibly in producing and handling the material that is plastic. Leading Event for the Renewable Carbon Economy Award Sponsor Organiser 1 RENEWABLE MATERIAL OF THE YEAR 2025 INNOVATION AWARD ORGANISED BY NOVA-INSTITUTE SPONSORED BY COVESTRO Register now 10% Discount until 17 August 2025 Platin Sponsor Gold Sponsors International meeting place for innovators, companies and brands, investors and policy makers to develop and shape the future renewable carbon economy. More than 500 participants, 75 presentations, 20 panel discussions and 12 workshops. • Defossilisation of the Chemical Industry • Biorefineries • CCU • Chemical Recycling Topics in 2025 • Fine Chemicals • Lignocellulosic Biorefineries and Lignin Utilisation • Fossil-free Plastics • Setting the Frame for Renewable Carbon • Biodegradation 22–24 September • Siegburg/Cologne renewable-materials.eu This year’s edition of the trade show has been completely booked up since May 2024. Over 177,000m2 net exhibition space in the 18 exhibition halls and on the outdoor premises provide room for the entire spectrum of the plastics and rubber industry: Machinery and equipment: Halls 1, 3-4, 8b as well as 9-17 Raw materials and auxiliaries: Halls 5, 6, 7, 7a, 8a, 8b Semi-finished products, technical parts and products of reinforced plastics: Halls 5, 6, 7, 7a, 8a, 8b, The last event in 2022 was attended by 3,020 exhibitors from 59 nations and visitors from 167 countries. Particularly well represented were the exhibitors from Europe, Asia and the USA: a total of 71% of trade visitors hailed from abroad. In 2025, exhibitors from Europe in particular will once again be strongly represented, especially from Germany, Italy, Turkey, Austria, the Netherlands, Switzerland and Spain. At the same time, K shows the changes in the global market: the number and exhibition space of companies from Asia have remained at a consistently high level for years, especially the presence of companies from China, India and Taiwan. In addition, the USA will once again be represented by a larger group of exhibitors. K 2025 has set itself the task of tackling the key challenges of our time and presenting concrete solutions. This is also reflected in the three guiding topics:"},{"@ID":66

"MARKET SURVEY 33 PETplanet Insider Vol. 25 No. 07+08/25 www.petpla.net Newamstar Packaging Machinery Co., Ltd. KHS GmbH Luxber, S.L.U. 1 BLOW East Xinjing Road, Zhangjiagang Economic & Technological Development Zone, Jiangsu 215618, P.R. China +86 512 5869 1111 www.newamstar.com [email protected] Juchostr. 20, 44143 Dortmund, Germany +49 231 569 0 www.khs.com Mr Dennis Jacobi Manager Service Sales Support +49 40 67907 225 [email protected] Av. De Azorin 34-36; 03440 IBI, Spain +34 96 555 3853 www.luxber.com Mr Ricardo Sanchez Export Manager +34 606 964 907 [email protected] 25 Chemin de Gerocourt, 95650 Boissy L'Aillerie, France +33 9800 820 70 www.1blow.com Mr Olivier Perche Sales Director +33 9800 821 80 [email protected] RBM2-40 InnoPET Blomax 6000 1XXL / 1XXLY / 1XL / 1XL Lab / 2L / 2LN / 2LO /2LHF / 2XL / 2XLO / 4L / 4LN / 4LO / 4LHF / 5M-C / 6MO 0,1 up to 10 0.06-2.5L Depending on individual bottle geometry: typically 100-3,000ml with regular moulds, inner shell & outer shell system (requires additional maxi pencake at approx. >1,500ml to hold the mould closed) & up to 3,900ml with compact moulds (outer=inner shell, still usable at standard blow moulder) 0.10 to 12 L 3-20L Up to 5,500ml with compact large moulds (only applicable at special compact large blow moulder) 5 to 30 L 8-40 36 1, 2, 4 and 6 6 2\\4\\6 1 12,000-108,000bph Up to 2,800 2,250 2,000 4,000-60,000bph Up to 2,800 1,900 1,800 4,000-60,000bph Up to 2,800 1,800 1,700 4,000-40,000bph Up to 2,200 1,000 for 5 L ; 600 for 20 L 1,200-6,600bph Bottle output depending on preform and bottle geometry, and further technical conditions Blomax 06: basic machine 8.40 * 5.70 * 3.75 with preform infeed h=4.70m; installed machine 12.00 * 9.40 * 3.75 with preform infeed h=4.70m // Blomax 36: basic machine 1210 * 7.70 * 3.75 with preform infeed h=4.20m; installed machine 17.00 * 14.70 * 3.75 with preform infeed h=4.20m (different with DoubleGate Oven) 2.1 x 1.6 x 2.4 Effi cient single mould capacity, security system, quickreplaceable moulds, long-term continuously-running, energy-saving and lower consumption, capable for multi-type bottles, information processing system, remote monitoring and service module Light weighting, focus heater, DoubleGate oven, clever-loc, low pressure blowing, complete PET line optimisation, carbon dioxide calculator, global key account certifi ed laboratory Preferential heating, air recovery system, wide neck, PP preforms Preferential heating (oval bottles), neck orientation (with standard preforms), Hot Fill, recovery of blowing air, power recovery, integrated ink jet coding unit, integrated bottle wall monitoring unit, Sure Grip device for blow-moulded hand grip, Bottle Clips device available on 2L and 4L machines, all machines compatible with rPET preforms."},{"@ID":36

"EVENT PREVIEW PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 34 Krones focuses on intelligent line integration to cut costs, save resources, and improve process safety. Interaction of all components within a line Resources are becoming scarcer, markets more agile, and processes increasingly complex. In this dynamic environment, integrated systems that connect technology, data, and artificial intelligence play an increasingly important role – helping to improve efficiency, respond to change, and reduce resource use. Krones is focusing on data-driven approaches aimed at supporting adaptable, sustainable solutions for a range of production needs, from small batches to large volumes. Krones highlights the ‘automated and digitally networked line of the future’. What was presented as a visionary concept in 2022 is now reality – equipped with several innovations aimed at improving efficiency, flexibility, and resource conservation. And PET is just the beginning: the company is already working on future concepts for glass and cans. Technological diversity for all container types Krones is streamlining its canning lines with the new Linaflex eSync, which reduces space requirements by up to 40%, lowers maintenance needs, and allows gentler container handling through single-lane transport. The can portfolio also features updates in inspection, filling, and the Modulseam seamer series, now including a high-performance model for up to 135,000 cans per hour. For glass containers, Krones will present solutions such as a compact, energyefficient bottle washer, improved filling valves for beer and spirits, and new approaches for flexible, cost-efficient filling. The trade fair presentation in the field of filling technology is rounded off by new labelling technologies and the comprehensive solutions from the group subsidiaries Kosme and Gernep for the Compact Class. Krones is also setting new standards in the areas of digitalisation and intralogistics. With networked systems, intelligent intralogistics, and AIsupported process control, production workflows become more digital – and thus more transparent, efficient, and resource-optimised. Hall C6 – PETpoint for a Closed Plastic Loop Another highlight is the PETpoint in Hall C6: everything here revolves around the closed plastic loop – with technologies from Krones Recycling, Netstal, and MHT. Together, they aim to demonstrate not only how circular economy is possible, but how it can be reimagined. Compactly designed, as holistic systems that consider every process step – from preparation and processing to reuse. From raw material to finished product Together with its subsidiaries Steinecker, Milkron, HST, Evoguard, Ampco Pumps, Perfinox, and GHS, Krones presents a complete portfolio of process technology – for water, CSD, beer, wine, alternative food, and much more. Everything interlocks and contributes to a common goal: future-ready production. Stable line operation Stable line operation is not only based on state-of-the-art technology, but also on a strong service concept. With Krones Lifecycle Service, customers receive support throughout the entire lifecycle of their system – from commissioning and predictive maintenance to spare parts supply, digital remote support, and continuous optimisation during ongoing operation. This is claimed to minimise downtime, maximise system availability, and to sustainably reduce total operating costs. The most extensive form is the Lifecycle Alliance, in which Krones takes over the complete service of the line in cooperation with the customer and is responsible for its performance. www.krones.com Krones Various booths in Hall B6 and C6"},{"@ID":22

"BOTTLING / FILLING PETplanet Insider Vol. 26 No. 07+08/25 www.petpla.net 20 One monobloc for glass, PET, and refi llable bottles RefPET ready SIPA’s Isotronic G filling monobloc is designed to accommodate the production of a variety of bottle types. Designed to handle single-use and refillable (refPET) PET bottles as well as glass bottles, it accommodates screw tops, crown caps, and a wide variety of still or carbonated beverages. One notable feature is its capability to fill both glass and refillable PET bottles without mechanical changes, provided the bottles are the same height. This translates to faster transitions, fewer interventions, and no downtime. Built as an isobaric electro-pneumatic level filler, the Isotronic G incorporates a wide range of advanced design features that are claimed to deliver top-tier performance and flexibility. Available in configurations from 20 to 100 valves, it supports output rates of up to 50,000 bph. At the heart of the system is a stainless steel central tank equipped with mobile filling and vent tubes. The design allows operation without vertical movement of bottles, minimising wear and maintenance. Automatic engagement of dummy bottles during the washing cycle, along with easy-tosanitise valves and reliable mechanical components, further enhance the system’s simplicity and hygiene. Streamlined changeovers The Isotronic G simplifies adjustments when switching between different bottle materials, neck sizes, or formats, says SIPA. Centralised filling level adjustments eliminate the need to swap vent tubes. Handling is done through the base for glass bottles and by the neck for PET bottles, and when switching between glass and PET bottles of the same height, no monobloc height adjustment is needed. AccordFILLING ing to the company, neck changeovers are fast and tool-free, centring cups can be replaced quickly, and all parameters are controlled via a modern touchscreen HMI, keeping operations smooth and user-friendly. Smart features for high per-formance The system includes product deflection via a swirl device, intended to enable smooth filling without turbulence or foam, as well as automatic dummy bottle engagement. A dry pressurisation circuit minimises foaming, while the air return is separated from the product path to preserve product integrity. The system includes built-in protections in case of bottle burst, and eliminates the need for a pneumatic lifting cylinder, simplifying maintenance and improving hygiene. The swirl device, integrated within the valve, spreads the product evenly along the bottle walls in a thin, controlled film. Unlike conventional systems, this design doesn’t require adjustments when changing formats, reducing downtime and simplifying cleaning. Combined with fully automated sanitation, triggered directly from the operator panel, the Isotronic G is claimed to ensure consistent hygiene, with cleaning solutions flowing through all internal parts of the filler. Cleanliness and durability Dry pressurisation keeps liquid particles out of the pressurisation circuit, reducing foam and improving cleanliness. No sliding gaskets or lubrication are needed, and the bottle handling system ensures bottles move along a single, flat plane, thus further reducing the risk of contamination. The mobile vent tube allows real-time adjustments to the filling level, enhancing flexibility and efficiency. It also contributes to cleaner decompression (snifting), reducing product loss and foam. “Our system is equipped with advanced capabilities to effectively manage an occasional bottle burst,” says Sipa.When such an event occurs, sensors instantly identify it, and separators actively protect crucial components like the filling valve and swirl device. The single gasket in contact with the bottle, found within the centering cup, is ingeniously designed for swift and easy cleaning using high-pressure water. “This thoughtful engineering not only mitigates potential impact, but also guarantees a quick and seamless recovery process without requiring manual intervention”. SIPA Hall C6 – Booth 301"},{"@ID":65