{"pages":{"page":[{"@ID":60
"58 K 2025 PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net TRUE INTELLIGENCE Smarter denoising of X-ray shots. Deeper analysis of camera images. Clever differentiation between good and bad: Our deep learning AI makes not only the pulsed X-ray inspection for glass-in-glass detection even more intelligent. But now also the optical empty bottle inspection with the HEUFT InLine II IX. Deep learning empty bottle inspection with HEUFT reflexx A.I.. Detection reliability up! False rejections down! For your benefit. JUST LOOK DEEPER! DEEP INSIGHTS at drinktec 2025: B4 121/321 HEUFT SYSTEMTECHNIK GMBH AmWind 1 · 56659 Burgbrohl · [email protected] · heuft.com Commercialised recyclable, recycled, and bio solutions to advance circularity At its booth, SK Chemicals will showcase its portfolio under three themes: recycling, bio-based materials, and recyclability. Central to this is, amongst others, SKYPET CR, a circular-recycled PET produced through chemical depolymerisation, which allows repeated recycling without loss of quality. The material is already being applied in textiles, films, food and cosmetics packaging, and engineering plastics. A recent partnership with Austrian automotive carpet maker Durmont underscores its growing adoption by industry. Other polyester-related innovations include SKYPET CR’s closed-loop model, a circular-recycled PET produced via Circular Recycle (chemical recycling) and applicable to textiles, films, food and cosmetics packaging, and engineering plastics; ECOTRIA CLARO, a copolyester that combines recycled raw materials with recyclability within PET streams; and SKYPEL, a polyester-based thermoplastic polyester elastomer (TPEE) that features both biomass-based (ECOPEL) and post-consumer recycled grades. Together, these developments aim to highlight how bio-based feedstocks, recycling technologies, and closed-loop systems maintain quality while reducing dependence on virgin materials. www.skchemicals.com The optimum interaction of all processes 65 years ago, TAMPOPRINT modernised the printing industry: In order to make the transfer of ink to almost any curved or uneven materials and bodies even better, TAMPOPRINT developed the idea of replacing the previously used gelatine pads, which were not very stable, with silicone pads and at the same time automating the process with suitable machines - the birth of industrial pad printing. This laid the foundation for even better printing results that could be reproduced at any time. Over the years, the original process has not only been further developed into a highly flexible system but also supplemented with state-ofthe-art technologies. With the introduction of laser technology and inkjet printing, TAMPOPRINT has expanded its range and set new standards. Today, the company focuses on the optimum interaction of all processes and system components in the marking and decoration process. New products will be presented for the first time at trade fairs K show and drinktec. The headquarters of the TAMPOPRINT Group are located in Korntal-Münchingen, Germany. What was once a one-man business is now a medium-sized company with about 125 employees. In addition to two subsidiaries in the USA and Spain, the TAMPOPRINT Group includes a worldwide dealer network. www.tampoprint.com SK Chemicals Hall 6 Booth E80 A rendering of SK Chemicals’ exhibition booth at the K 2025 Tampoprint Hall C2 – Booth 218 Tampoprint Hall 4 Booth A55"},{"@ID":73
"PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 71 BOTTLES PETbottles Home + Personal Care Shower gel with disc-top cap The Hamburg-based Brooklyn Soap Company has launched a range of natural skincare products for men under its own brand name. The range includes beard, hair, face and body care products in attractively designed packaging. One example is a nourishing shower gel with blue amber and cedar, which, according to the manufacturer, has a scent as intense as a perfume. The product is vegan, free from microplastics and kind to the skin. It comes in a 300ml dark brown bottle made from 100% recycled material, with a wraparound label, some of which is glossy, and a one-handed disc-top cap for dispensing the shower gel. www.bklynsoap.com Sansibar hand soap at Lidl The co l l aborat i on between Lidl and Sansibar continues to bring products to market that tempt customers to buy. Examples of the latest new releases are two hand care products – a hand soap and a hand cream. Both packages are designed and equipped in a manner typical of the brand. The packaging of the ‘Luxury Amber’ ser ies for hand soap contains 300ml, while the accompanying hand cream contains 200ml. The bottles are black in colour and decorated with self-adhesive labels. The products are dispensed using a manual pump dispenser with a clip-on lock that must be removed before first use. www.lidl.com Colourful liquid soap As part of its ‘Big Dreams’ skincare range and limited edition collection, dm launched a strikingly colourful liquid soap under the ‘balea’ brand. The transparent bottle contains 300ml of citrus-scented liquid soap and is slightly green in colour. The screw-on, lockable pump dispenser is pink in colour – the bottle and cap, together with the colourful label, attract the attention of shoppers on the shelf. www.dm.de Spray, Wipe, Done: Mr. Clean P r oc t e r & Gamb l e revamped severa l Mr. Clean cleaning products, giving them a new design and adding the tagl ine ‘Spray, Wipe, Done’ to emphas i se how easy they are to use. The new transparent 800 ml bottle shows off the product and its scent: apple scent – green, or orange – orange. The bottle and trigger fit comfortably in the hand, and On/Off indentations in the rotating trigger tip make it easier to recognise On/Off than embossed lettering. A transparent front label explains at a glance what the cleaner is for, while the label on the back contains further information. www.pg.co.uk Bag for two refills German drugstore discounter dm has expanded its ownbrand product range ‘Denk mit’ (Think with) to include a newly designed washing-up liquid with the scent ‘fig blossom & basil’. The new washing-up liquid comes in a different bottle shape – the previous bottles were more bulbous – and has a lockable pump dispenser instead of the push-pull cap used previously. At the same time as the bottle was launched, a refill bag was also made available for refilling the 300ml bottle twice, which means 76% less plastic waste. www.dm.de"},{"@ID":28
"26 TRADE SHOW PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net HALL PLAN PETpoint hall C5 (excerpt) C6 C6 B5 B5 C4 C4 P&S Technology Punch Industry (Dalian) J B ECOTEX Aptean Germany ABP IMPEX Oculyze Factbird Parsable Metop Zaptic i_spring Systems CLARA VISION 300 400 42 4 2 40 120 542 421 402 602 548 470 649 460 466 369 315 419 170 442 450 479 441 461 180 471 459 262 16 1 0 62 469 141 662 680 372 480 472 163 360 361 359 371 415 270 462 318 101 401 14 1 2 50 247 449 379 627 301 531 639 646 679 309 241 560 569 114 313 249 6 559 177 245 669 157 642 539 202 161 674 147 650 100 636 537 200 562 661 656 15 1 1 65 640 666 242 269 179 660 62 6 0 28 645 102 257 638 250 676 353 629 571 102 PETpoint drinktec drinktec 2025 As drinktec 2025 approaches, the spotlight shines on some of the most exciting innovations in the beverage and liquid-food industry. In the third part of our preview series on the following pages, we continue to highlight the sector’s commitment to efficiency, forward-looking technology, and a reduction in the environmental impact. While most PET bottle-related exhibits are concentrated in the dedicated PETpoint halls, relevant technologies can also be found throughout the entire exhibition. If you are especially interested in world premieres, the official Innovation Guide provided by drinktec offers a complete preview of exhibitors unveiling new technologies at the fair. Available as a service to attendees, it lets you see who will be debuting new technologies before the event, while exclusive QR codes on-site reveal the full details of each innovation across the exhibition. www.drinktec.com Visit PETplanet at drinktec! Hall C6 Booth 580"},{"@ID":25
"LABELLING PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 22 Preprocessing PET bottles Compact prewasher Boretech’s compact Prewasher for PET bottle recycling integrates four key functions - de-labelling, separation, washing, and dewatering - into a single, modular unit. By consolidating these processes, operations are streamlined while enhancing both output quality and overall efficiency for recyclers, says the company. 99% label removal rate During the prewashing stage, a label removal rate of 99% and a label scrapping rate of 95% are achieved, ensuring that the final rPET meets strict FDA and EFSA standards for label residue. In the multi-stream separation process, caps, rings, labels and impurities are separated in one integrated process, with online collection and packaging, minimising auxiliary material loss. Compared to traditional systems, the design is claimed to be both sustainable and space-saving. It reduces the footprint by 58% (96m²) and cuts total power consumption by 46% (63 kW), according to Boretech. Additionally, the single-unit modular system eliminates multiple transfer steps, incorporates washing into de-labelling, reduces investment costs by 67%, and simplifies maintenance, the company summarises. A clean-operation structure keeps the workspace tidy, while patented blades ensure less than 1% material loss and a service life of up to 8,000 t, even when handling hard impurities. A built-in, self-cleaning negative pressure cyclone prevents clogs, ensuring uninterrupted production and greater profitability for recyclers. www.bo-re-tech.com LABELLING .PSF UIBO KVTU 7*4*0/ */41&$5*0/ 7JTJU VT )BMM $ #PPUI $ 7JTJU VT )BMM #PPUI \""},{"@ID":69
"K 2025 PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 67 Quality in real time, solutions with vision INTRAVIS GmbH, known for its inspection systems for the plastic packaging industry, will present its wide variety of inline quality control solutions at this year’s K Show. Together with long-standing partners, four systems will be demonstrated live. In addition, at the INTRAVIS booth, visitors can get a comprehensive overview of current developments in quality inspection and data analysis. Intravis Hall 11 Booth A58 IML Medical at Arburg A special exhibit is presented in cooperation with Arburg, featuring an IMLWatcher as part of a medical application in which an in-mould label is precisely applied to a tube. This application demonstrates how IML technology can unlock new potential in the medical sector through RFID integration, improved traceability, and compact, hygienic production environments. The project is the result of a close technology partnership between five IML pioneers: ARBURG, BECK, INTRAVIS, KEBO, and MCC/Verstraete. Each partner contributes its expertise – from injection moulding and automation to labelling and vision inspection – to deliver a robust, efficient, and future-ready solution for the medical and pharmaceutical industries. (Arburg Hall 13, Booth A13) IMLWatcher at Star Automation At the Star Automation booth, INTRAVIS presents another IMLWatcher equipped with five cameras for inspecting side and bottom labels. In addition to detecting common defects such as artwork shifts or blow-byes, the system also identifies colour deviations and print errors. Notable software features include a long-term image memory, reject rate monitoring by cavity and inspection criteria, and extended statistics on the user interface – enabling data-driven process optimisation. (Star Automation Hall 11, Booth H74) Compact print inspection at Tampoprint Another exhibit is the CapWatcher SC at Tampoprint, which uses a single camera to inspect prints on closures. The system is focused on straightforward applications and demonstrates how compact and cost-effective solutions can contribute to quality assurance. (Tampoprint Hall 4, Booth A55) Live at SIPA: High-volume preform monitoring in action A proven highlight is the PreMon, which customers can also see at this year’s drinktec. This high-volume preform monitoring solution is positioned directly after the injection moulding process to reliably detect key quality deviations such as contamination, discolouration, or geometric defects. Thanks to its compact design and active conveying, the system is easy to integrate into production lines and provides valuable data for real-time feedback on production quality, states INTRAVIS. (SIPA S.p.A. Hall 13, Booth B15). Compact solutions and smart data analysis at the own booth Visitors to INTRAVIS’ own booth (Hall 11, Booth A58) can explore the full product portfolio in detail. A particular focus lies on the CapWatcher Compact, a space-efficient closure inspection system that combines sorting, feeding, and inspection into one unit. With a footprint of just 2.4m², it is claimed to be ideal for production environments with limited space. INTRAVIS also presents the IntraVisualizer – a software solution for centralised analysis and visualisation of quality data. Whether for trend monitoring, deviation analysis, or optimising maintenance intervals, the IntraVisualizer supports data-driven decision-making and boosts efficiency across the entire production process. www.intravis.com The IMLWatcher will be shown at the Arburg booth, hall 13 booth A13 and at Star Automation hall 11, booth H74. The PreMon preform monitoring system will be presented at SIPA, hall 13 booth B15."},{"@ID":59
"57 K 2025 PREVIEW PETplanet Insider Vol. 26 No. 09/25 See you in Munich! KHS AT DRINKTEC 2025 15–19 SEPTEMBER MUNICH/GERMANY HALL B4 Solutions for efficiency in plastics processing The motan Group will be exhibiting at the K show with a strong product portfolio for a wide range of applications in plastics processing. Highlights include new offers from the cost-effective swift product range and intelligent solutions for the automation of extrusion processes. swift – A response to current market conditions With its new swift product brand, motan is introducing cost-effective solutions for auxiliary equipment in materials management. The standardised units offer the usual motan quality and are equipped with stateof-the-art control technology. The swift series covers the entire product range for materials handling, from dosing and mixing to drying and conveying. Highlights at the booth include: sDRY 40/80: A flexible and compact small, dehumidified air dryer range with multiple bin combinations possible, focused on energy efficiency. sCOMPACT: A f l e x i b l e dehumidified air dryer with integrated conveying and optional control of an additive dosing unit via its colour touch display. sCONVEY HES: A compact single-phase material loader for granulates with intelligent control for demand-based material supply. sCOLOR V Additive dosing and mixing uni t: Sui table for masterbatch and regrind dosing applications, offering fast delivery and cost-efficient performance. “Our swift products prove that affordable solutions do not have to compromise on quality, control, or sustainability. They are our direct response to a market environment that demands both efficiency and affordability,” says Carl Litherland, CMO of the motan Group. www.motan-group.com Motan Hall 10 Booth D02/04"},{"@ID":3
"No.09 2025 www.petpla.net D 51178; ISSN: 1438-9452 PETplanet is read in 162 countries Filling equipment & inspection MARKETsurvey M A G A Z I N E F O R B O T T L E R S A N D B O T T L E - M A K E R S I N T H E A M E R I C A S , A S I A , E U R O P E A N D A L L A R O U N D T H E P L A N E T 08 . 09 . 25 LABELLING Page 39 EDITOUR Page 16 Page 10 Page 26 Visit PETplanet at drinktec! Hall C6 Booth 580 Page 51 AF COMPRESSORS ENERGY SOBRIETY The world leader of PET oil free piston compressors Drinktec September 15 - 19 Munich HALL C5 - BOOTH 401 Meet us at"},{"@ID":63
"K 2025 PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 61 extrusion, blow moulding and thermoforming sectors. The flexible rotor design allows the cutting elements to be set to process any type of waste pieces, ensuring high performance of productivity, regrind quality, reduced noise impact and total absence of dust, says Moretto. The company`s plastic granule conveying solutions also feature a variety of new developments. The TLC manual manifold allows for the implementation of wireless control, guiding the operator through the correct coupling of materials and machines and providing immediate feedback on the status of connections. A distinctive element that reduces the possibility of human error, making the process safer, more precise and traceable. The touch-view control offers a simple and intuitive interface for the operator, enhancing safety in the control of the production process. High efficiency and self-calibration in conveying systems represent the primary needs of the modern plastics processing industry. To this end, Moretto developed ONE WIRE 6, an intelligent system that implements the exclusive KRONO technology. ONE WIRE 6 is equipped with artificial intelligence and does not need to be programmed as it is adaptive. Identifying the machine to be served, it recognises and applies conveying parameters automatically maintaining high efficiency. Furthermore, KRUISEKONTROL is integrated as standard, thus completing the conveying system with a dynamic granule speed control tool. A system that identifies the operating para-meters and performs gentle conveying. All Moretto systems can be connected to the MOWIS supervising system, that simplifies the management of complex systems and provides an immediate overview of the plant status. www.moretto.com viscoZERO – processing PP, PE, PET & PS! foodgrade without compromise Visit us at K 2025! 8th – 15th October 2025 Düsseldorf, Germany Hall 16, Booth B47 Gravimetric batch blender DGM Gravix 50"},{"@ID":66
"K 2025 PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 64 Effi cient, sustainable and space-saving Compact washing technology The plastics recycling industry is under increasing pressure to make processes more efficient, sustainable and space-saving. While the demands on the quality of the recyclate are increasing, the available space in many companies remains limited – whether due to existing infrastructure or the structural conditions at the site. Especially in running systems, the integration of additional technology is often only possible with considerable effort. Krones Recycling has responded to these requirements by developing the MetaPure Compact, a washing module configuration that offers high process quality in a minimal space. Krones Recycling GmbH Hall 9 Booth C29 From plastic bales to food-grade recyclate Krones Recycling’s systems cover the entire plastics process chain – from sorting and shredding to washing and decontamination. The MetaPure washing module plays a key role in this, as it is essential for determining the quality of the flakes produced in terms of purity, odourlessness and suitability for food law applications. Virtually residuefree cleaning is crucial, especially for bottle-to-bottle processes, as only absolutely clean flakes are approved for direct contact with food. Efficiency in the smallest of spaces The new MetaPure Compact was specially designed for production environments with limited space. Krones says that it significantly reduces the space required without compromising the washing quality compared to larger reference systems. The machine is designed for gentle processing, which largely avoids the formation of fine particles – a crucial aspect, as flakes of less than 2mm are usually ejected from the process and thus economically lost. In addition to the material-friendly washing profile, the machine is energy-efficient and has a water-saving process. Made of stainless steel, the MetaPure Compact is suitable for processing PET bottles and HDPE and, thanks to its consistently high washing quality, can be easily used for bottle-to-bottle processes. Due to the gentle process, it is claimed to be particularly suitable for brittle materials such as PET trays, PP and PS because the production of fines is minimised. With input capacities of around 1.5 and 6 t/h, the MetaPure Compact addresses both compact locations with limited space and retrofits in existing buildings where additional square meters are simply not available. Flexible adaptation In its standard version, the compact configuration covers all requirements for a washing module at attractive conditions and can be installed and commissioned under shorter project durations. At the same time, a modular catalogue of options allows specific functions to be added as required – from process-related adjustments to monitoring and service packages. The compact design has a direct impact on the total cost of ownership: it reduces space requirements as well as energy and water consumption, shortens pipe routes and reduces installation and maintenance costs. All these factors help to minimise the total cost of ownership and facilitate economic use, especially in markets with high cost and space pressure. Proven technology with a new structure Parallel to the compact version, a second product line remains in the range, which covers an equally important need for many customers. The new MetaPure Performance, based on the previous MetaPure W, is aimed at complex application scenarios that require very high system availability and robust behaviour in demanding operation – for example, when different products are processed on the same line. In order to meet these requirements even better in the future, targeted optimisations have been made. The module now works more efficiently – with consistently low fines production and excellent washing results, says the company. Expansion of the range of materials With a view to future requirements, Krones Recycling is consistently expanding its range of materials. A solution for the efficient washing of LDPE – and thus for a large segment of film and bag materials – is also available and will be presented shortly. For special applications or complex material combinations, the company’s own Recycling Technology Center is also available. There, material characterisations, feasibility studies and process optimisations can be carried out under realistic conditions in order to secure the optimal system configuration based on data before large-scale investments are made. With the MetaPure product line, Krones Recycling offers a clearly structured new portfolio of its scalable, resource-efficient and practically integrable washing technology for different requirements. MetaPure Compact has been developed to address the increasing space and cost pressures without compromising on quality. www.krones-recycling.com"},{"@ID":36
"EVENT PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 34 BMT brings Blowscan and Thermoscan to drinktec Technologies for rPET bottle production BMT (Blow Moulding Technologies), a strategic technology partner for packaging, will exhibit its BLOWSCAN and THERMOSCAN systems. These technologies are designed to help manufacturers improve PET bottle performance, reduce waste and accelerate development cycles. In addition to its hardware solutions, BMT will also highlight its services in materials characterisation and simulation. “At BMT we engineer the virtual world for real-world environmental impact. By making sustainability achievable, we’re helping brands and manufacturers optimise material use, reduce waste, and improve bottle performance,” comments Yannis Salomeia, BMT CEO & Co-founder. “Visitors can also explore our signature, ‘the BMT Way’, a collaborative workflow that combines data, hardware and technical expertise to streamline PET bottle production. BLOWSCAN – a lab-based, single cavity stretch blow moulding platform As the packaging industry accelerates use of recycled content, understanding material behaviour during stretch blow moulding (SBM) is essential. rPET and other sustaintotyping and validation of new geometries, enabling fast iteration during early-stage design and, in some cases, improving material validation rates by up to 20%. BLOWSCAN uses a batch-fed preform system, no conveyors or hoppers and uses infrared to replicate industrial conditions. It captures key data, including preform temperature, inflation pressure, and blow geometry, enabling robust comparison across materials and machine setups. “As brands push for lighter, more complex bottles, even small changes can create processing issues. BLOWSCAN helps de-risk early-stage development with quantifiable insights, while supporting site-specific process optimisation,” comments Josh Turner, Head of Materials Characterisation at BMT. BMT Hall C6 – Booth 531 Automated PET washing lines with high energy efficiency, easy maintenance, and excellent end products. Together with Coperion, the entire plastics recycling process chain is available from a single source. www.herbold.com | www.coperion.com PET Washing lines – Value-added plastics recycling meet us! K 2025 Duesseldorf/Germany Oct. 8-15, 2025 Hall 9 . Booth B34 able materials behave unpredictably, making it harder to ensure consistent bottle performance – driving demand for tools that help R&D teams de-risk production. At drinktec, BMT addresses this challenge directly, showcasing its lab-based, single-cavity SBM platform, BLOWSCAN. It is claimed to deliver data-driven insight into material performance, preform quality, and bottle development, without disrupting production. Its modular design allows easy switching between free-blow and mould-blow modes, says BMT. In freeblow mode, materials such as rPET or bio-polymers are stretched without mould constraints, making it ideal for benchmarking material behaviour. Mould-blow mode supports rapid pro-"},{"@ID":79
"8 NEWS PETplanet Insider Vol. 26 No. 09/25 www.petpla.net Chemetall partners with Circular Plastics to boost PET recycling in Vietnam The Surface Treatment global business unit of BASF’s Coatings division, operating under the Chemetall brand, has been selected to supply PET recycling washing solutions for Circular Plastics Company’s new plastic recycling plant in Vung Tau, Vietnam. Chemetall will provide a range of novel technologies tailored for Circular Plastics Company’s facilities, which recycle post-consumer PET plastics into food-grade products in Myanmar and Vietnam. They include Gardoclean cleaning agents, Gardobond additives for PET/polyolefin separation and defoaming. The integration of these technologies is claimed to improve the quality of treated flakes, to boost productivity, and reduce energy and resource consumption. The solutions also enable the plastic recycler to produce washed flakes that comply with food contact standards. www.basf.com INDUSTRY GUIDE FACTORY OF THE FUTURE Download our free industry guide to unpack global trends, regulations and innovations in PET packaging UNPACKING THE DYNAMIC PET PACKAGING INDUSTRY Circularix launches new PET recycling facility in Ocala, Florida Circularix, a leading U.S.-based producer of food-grade recycled PET, announced the successful completion and commercial start-up of its new recycling facility in Ocala, FL. The site complements Circularix’s flagship facility in Hatfield, PA and is intended to significantly expand the company’s ability to deliver high-quality food-grade recycled PET resin to leading consumer brands. “We built and commissioned this plant in record time,” said Leon Farahnik, Founder and CEO of Circularix. “From landing equipment in mid-March to reaching full production by August 1, this milestone is a testament to the dedication and expertise of our team. Their commitment made it possible to bring our second facility online at unprecedented speed.” In addition to the Ocala launch, Circularix has initiated plans to expand capacity at its Hatfield, PA facility by taking over the adjacent industrial space. Once complete, this expansion will further increase output and strengthen Circularix’s ability to meet customer demand. “With added capacity in Florida and future growth underway in Pennsylvania, we’re in a stronger position to allocate more high-quality rPET to our core partners and support their packaging sustainability goals,” Farahnik said. Circularix has established itself as a leader in the U.S. circular plastics economy. The company’s mission is to ensure recycled PET meets the highest standards of quality, consistency and safety for use in beverage, food and consumer packaging applications. www.circularix.com"},{"@ID":48
"EVENT PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 46 Capping machines and more AROL, a long-established provider of capping technology with over 27,000 systems installed globally, will present not only its mechanical systems but also its growing suite of digital tools and automation solutions, designed to meet changing industry demands around sustainability, flexibility, and efficiency. Among the highlights at the booth will be the EQUATORQUE IQ capping machine with 39 heads. This model is designed to deliver up to 20% more output while occupying 30% less space compared to previous versions. It includes an FDA-compliant hygienic design with external top-load adjustment, and a direct-drive torque control system without belts aimed at reducing energy consumption. The system is engineered to handle a variety of bottle types without the need for mechanical format changes. AROL will also exhibit a complete cap feeding line featuring the lower-high OVER System, designed to meet the growing demand for solutions that eliminate the need for elevated structures, supporting improved workplace safety and easier maintenance. The line includes a compact, advanced inspection system where multiple image acquisition stations are simultaneously managed through a modern, user-friendly interface. The control console can be freely positioned on the production floor for operator convenience. Vision stations can be configured according to specific inspection requirements, offering effective image capture and seamless integration with production via advanced statistical analysis. Standard algorithms are complemented by powerful AI-based tools, delivering robust, comprehensive, and highspeed product control. Gravity-fed caps are oriented and spaced by a vacuum belt conveyor and a timing star before entering the camera inspection system, ensuring quality and consistency. At the end of the feeding line, the Flat Buffer acts as a storage unit for oriented caps, enabling continuous feeding for the capper. A de-duster system with the new Ion-Xcl ioniser, positioned just before the capping machine, removes over 99.99% of microplastics and fine particles, ensuring high levels of cleanliness and product safety before capping. Building on its existing cambased equipment, AROL will also present the EQUATORQUE IQ EVO, a servo-driven capping machine that surpasses 100,000 bph. Powered by AROL-designed motors, the machine features a Virtual Cam system that is claimed to optimise the cam profile for each cap format, ensuring synergy between machine, cap, and container - with minimal mechanical constraints. This solution enables seamless compatibility with a wide range of caps and bottles, reducing waste, limiting the need for dedicated machines, and minimising non-reusable change parts. AROL Hall B4 – Booth 302"},{"@ID":65
"K 2025 PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 63 K2025 PREVIEW 63 Even when recycling PET, processors profit from the company’s expertise in engineering complete systems, achieving good end product quality, and providing high throughputs. Predrying the PET flakes is not necessary thanks to the effective degassing in the Coperion process. A few weeks ago, Coperion and Herbold Meckesheim installed the first stage of a bottle-to-bottle recycling plant at Magpet Polymer Pvt Ltd in India. The successful startup of the granulators and washing line marks an important step toward launching the full plant, which is designed to process up to 5,500 kg/h. Likewise, the benefit of such endto-end line expertise is evident in the effective removal of unwanted odours. All along the entire recycling process, Coperion offers various solutions for reliably deodorising post-consumer plastics. Odour removal in mechanical processing, devolatilisation in the twin screw extruder, and Coperion’s EcoFresh Silo devolatilisation solutions will be available to view. The interplay of these technologies reliably ensures the desired product quality. Coperion recently installed the EcoFresh silo devolatilisation at its Recycling Innovation Center. There, customers can thoroughly test various odour removal technologies using actual products under near-production conditions before making an investment. This allows them to ensure that the final process meets all quality requirements. www.coperion.com ƼRH SYX QSVI WEGQM GSQ CCM64MD Born to perform 1.35 minimum mechanical cycle time sec FEEDBACK-POWERED TUNING kWh/kg -15% up to SPECIFIC CONSUMPTION compared to previous model caps/hour 171k WITH 64 CAVITIES ONLY productivity +50% ON 53 m2 OF FLOORSPACE Coperion K-Tron K3 vibratory feeders are equipped with a unique drive system and are suitable for highaccuracy feeding of recycling materials."},{"@ID":53
"51 K 2025 PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net Precision meets moisture control Labotek and Movacolor have joined forces to develop a solution to address the need for drying additives. The result is the MDS Balance Drydose. This new system is claimed to be a one-of-a-kind system that combines efficient material drying and precise additive dosing in a single, compact unit. The Drydose accommodates the upward trend of drying additives due to increasing quality requirements, materials of biological origin, speciality engineered plastics, and the need to further reduce quality risks. By drying materials directly within the dosing unit at the machine inlet, the Drydose aims to ensure optimal moisture control and to remove the need for additional drying equipment. This integrated approach enhances product consistency, reduces waste and energy consumption, and improves overall production efficiency. The MDS Balance Drydose will be presented for the first time at K 2025, marking its official debut. www.labotek.com Sustainable recycling solutions CMG technologies - granulators, shredders, advanced evacuation and de-dusting systems - are developed to ensure maximum cleanliness, consistent quality and repeatable performance. Each process step is designed to optimise the transformation of plastics, even in their most contaminated and complex forms, into materials that are useful, sustainable and efficient again, says the company. This year’s highlight at the booth is the global debut of the granulator EV 92-220 model. Designed for heavyduty applications and massive volume streams, the EV 92-220 features a cutting chamber architecture and advanced control integration, for enhanced reliability under extreme operational loads. With an output capacity that exceeds any existing machine in the marketplace, it provides a solution for large-scale plastics recycling plants seeking both scalability and efficiency, says the company. The EV Series is claimed to represent a bold leap forward in sustainable plastics processing. CMG Granulators combines engineering and operational simpl icity to support more efficient recycling processes, contributing to a circular economy. Each EV Series model is optimised to reduce energy utilisation by up to 50% compared to conventional granulators, achieved through advanced cutting geometries, special rotor design, and intelligent drive systems. Ease of maintenance is another cornerstone of the EV Series. Featuring simplified/ quick access to key mechanical components, self-lubrication systems and predictive diagnostic capabilities, the machines minimise downtime and make operational procedures easy and simple to implement. Every granulator in the series is built with operator safety and accessibility in mind. www.cmg-granulators.com Labotek Hall 10 Booth B12 CMG Granulators Hall 9 Booth C10 EVENTpreview Add a press to turn emptymaterials into compact bales. Efficient 98%emptying – clean and hygienic No deposit fraud – logos are destroyed Handle PET, cans and TetraPak®with ease Empty up to 7,500 bottles p/h – automatically. Experience the LiquiDrainer at the drinktec | Hall C6, Booth 508"},{"@ID":9
"7 NEWS PETplanet Insider Vol. 26 No. 09/25 www.petpla.net PROVE IT GO TO ULTRA.MAGUIRE.COM Maguire delivers real data, real savings, real results. See how ULTRA Dryers can: Slash energy consumption Boost production 6(&21'6 2) 285 7,0( Ɣ 56 ƕ USA Toll Free +1 888 459 2412 l Canada +1 905 879 1100 l Europe +44 1827 338 280 l Asia +65 6848 7117 l Taiwan +886 4 2658 1535 [email protected] www.maguire.com ASK ABOUT OUR FREE TRIAL! Reduce maintenance Shrink your carbon footprint MADE IN THE USA Hall 10 Stand C41 October 8 - 15, 2025"},{"@ID":40
"EVENT PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 38 The base for an effi cient PET line New generation of preform handling system “Welcome to the World of Preform Handling” is written in large letters on the wall in the companyowned forum of M. Tanner AG. The Swiss family-owned company, founded in 1973, has been developing and producing preform handling systems for PET filling plants and preform producers worldwide for more than 50 years. Tanner AG Hall A5 – Booth 122 SmartLine - the new generation In addition to the challenges of preform design, rPET and material quality, PET line output is also increasing steadily. The 100,000 preforms per hour mark has been reached, but the size and complexity of the preform feeding systems have increased considerably. This leads to more footprint requirements and less efficiency. “We were quite quick to agree internally that there must be an alternative to the existing technologies on the market for the future in the high-speed area,” CEO Marco Tanner said about the new series SmartLine. The heart of the SmartLine is the new orientation, which can also ensure the necessary pressure to the stretch blow moulding machine. “Two in one,” says Tanner, adding, “every mechanical transition has its risks. We wanted to reduce them.” Where the roller sorter was responsible for the orientation and the discharge rail for the transport of the preforms to the stretch blow moulding machine, the new technology uses a single transport chain for the orientation and simultaneous transport of the preforms. “The advantage is obvious and the complexity is significantly lower,” Tanner emphasises. The SmartLine will be presented at the Tanner booth at drinktec. Footprint-saving and user-friendly The horizontal orientation and conveying of the preforms provides easier access for operators and maintenance personnel. This is claimed to ensure that faults can be quickly and safely rectified, as well as production being easily monitored as operators pass by. “The new technology requires almost half the footprint for installation. This in turn means that the system can be compactly installed without a curve, which in turn increases efficiency,” explains Marco Tanner, highlighting another advantage due to the reduced installation footprint. Already in use The first preform lines from the SmartLine generation have already been delivered and are in use with end customers worldwide. The first larger production series will follow as soon as 2026. “We are ready and convinced that the new technology is the Gamechanger in the field of preform handling directly in front of the blowing machine,” says Tanner. Preform tippers for high-speed systems The increase in speed over the last few years has led to a significant increase in the loading cycle of the preforms. With a capacity of 100,000 preforms per hour, a double tipper (two boxes at the same time) must be tipped more than four times per hour. The system’s autonomy is reduced. To counteract this, Tanner has developed a triple tipper that can move up to 1.5 t. “The Tripler - as we call the triple tipper - is also intended to provide a suitable loading window for preforms even in high-speed systems,” says Marco Tanner, explaining the reason for the new development. Fully automated loading of preforms The loading of preform boxes into the tipper by a driverless forklift (AGV/ LGV) is well known. However, this only achieves partial automation of the process. Many preform boxes are equipped with an inliner (protective film) to protect the preforms from dirt and foreign particles. Opening the inliner is a manual task and is only performed directly before loading into the tipper for hygiene reasons. To fully automate the loading process, Tanner will be presenting a new development at this year’s drinktec that cuts open the closed inliner and automatically feeds the opened preform box to the tipper. “We have been using AGVs for loading for several years. However, the process was only partially automated. With the film opener, we have now fully automated the loading process,” says Marco Tanner. Camera inspection in front of the blowing machine Tanner has also invested in camera inspection in front of the stretch blow moulding machine. Inspecting and ejecting damaged preforms before the subsequent process can reduce downtime in the PET line. In addition to the sealing surface and neckring inspection, the preform body can now also be inspected 360°. This offers clear benefits, especially in relation to rPET. Depending on the customer’s requirements, additional cameras can be installed. www.mtannerag.ch"},{"@ID":8
"PETnews 6 NEWS PETplanet Insider Vol. 26 No. 09/25 www.petpla.net Advanced Recycling Conference 2025 The Advanced Recycl ing Conference (ARC) 2025 will take place November 19–20, 2025 in Cologne, Germany, with both in-person and online participation options available. Advanced recycl ing is rapidly evolving, with new players, facilities, capacities, and partnerships emerging constantly, making it challenging to stay informed. To address this, the Advanced Recycling Conference (ARC) will provide a two-day platform offering a clear overview of recycling technologies for different plastic waste streams, alongside political and environmental perspectives. Organised by nova-Institut GmbH, the conference will convene industry leaders, technology providers, waste managers, researchers, policymakers, investors, and brand representatives to explore the latest in advanced recycling. Its unique format offers a comprehensive overview of advanced recycling technologies – ranging from extrusion, dissolution, solvolysis, enzymolysis, pyrolysis and thermal depolymerisation to gasification and incineration combined with Carbon Capture and Utilisation (CCU). Conference themes include: Markets, investments and policy Circular economy and ecology of plastics Physical recycling Biochemical recycling Chemical recycling Thermochemical recycling Other advanced recycling technologies Carbon Capture and Utilisation (CCU) Upgrading, pre- and posttreatment technologies Digital solutions A 10% discount on tickets for the Advanced Recycling Conference 2025 is available until September 10. www.advanced-recycling.eu RECOUP supports Enviroo’s PET recycling plant with key market intelligence and policy insights The funding of a state-of-the-art PET plastic recycling plant due to be built in the North West of England was supported by the UK’s leading independent authority on plastics recycling, RECOUP (Recycling of Used Plastics). The non-profit organisation worked with the PET recycler, Enviroo, to deliver a comprehensive validation of the PET recycling market. This included crossreferencing and confirming third-party industry reports, assessing market feasibility, and compiling a central repository of intelligence around waste management trends and recycling policy. Providing essential market due diligence led Enviroo to securing £58m (EUR67m) of funding. RECOUP’s input gave funders confidence that Enviroo’s project aligned with national recycling goals and was grounded in solid economic and environmental foundations. With RECOUP’s policy guidance and sector expertise, Enviroo was able to present a compelling, low-risk investment case for its plant. The first facility is set to be operational by 2027 and will process up to 35,000 t/a of plastic at Peel NRE’s £165m (EUR191m) Protos Plastic Park at Ince Marshes, near Ellesmere Port. Enviroo’s facility aims to boost local circular economy efforts by recycling PET plastics into high-quality food-grade packaging materials and to support the UK’s net zero ambitions. www.recoup.org www.enviroo.co.uk Origin Materials announces strategic customer relationship with Berlin Packaging for PET bottle caps Origin Materials has formed a strategic customer relationship with Berlin Packaging, under which Berlin will purchase PET 1881 caps for distribution to its global beverage customers. The caps are claimed to support lighter packaging, longer shelf life, and “mono-material” containers that enhance recyclability. The caps can be made with 100% post-consumer recycled PET and are suitable for food-grade applications, the caps are thermoformed rather than injection-moulded. Berlin Packaging, a leading hybrid packaging supplier with over 1,700 global suppliers, 55,000 SKUs, and 100+ locations, is recognised for sustainable packaging solutions. Origin CEO John Bissell said about the partnership: “Their broad and deep distribution footprint not only immediately extends our market reach for 1881, but also opens the door for all our forthcoming formats across all closure applications globally. As a strategic customer, Berlin was exceptionally attractive because of their expertise in connecting closure products with brands to unlock the highest value opportunities. We look forward to working together.” Bissell added that this strategic relationship marks a turning point for Origin, enabling rapid supply growth and entry into the $65 billion global caps and closures market. www.originmaterials.com www.berlinpackaging.com"},{"@ID":77
"PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 33 EVENT PREVIEW Change task addresses a challenge frequently mentioned by customers. Further tasks will follow in the coming months and years. The digital partner bfa solutions will present the integration of the entire production system into its MES solution. The connection is made via the existing standard interfaces based on OPC-UA and Euromap for injection moulding machines and peripheral devices. Trade fair exhibit with established system partners In addition to the companies already mentioned, the following system partners will be participating in the drinktec trade fair exhibit. Neopet is supplying the food grade PET Cycle 80-R30. The material conveyor, material dryer and mould dehumidifier are supplied by Eisbär. EF Cooling supplies the chiller. www.netstal.com 144 lightweight preforms (6.9g) with 25/22 neck are produced every 4.8 seconds. Intuitive and secure operation The Swiss company also focuses on flexible and intuitive operability so that users can get the most out of their system. The integrated 4-button Smart Operation control supports the operating personnel with clear instructions and colourcoding during production start-up to minimise waiting times and to eliminate operating errors. Netstal has added new tasks that extend the system’s functionality and offers smart support for more complex challenges in day-to-day production. Tasks are step-by-step instructions integrated into the Axos machine control system. The first of these is the Quick Mold Change task, which provides operators with an assistant for quick and efficient mould changes. With clear graphics and descriptions of the individual work steps, mould changes can be conducted by less experienced personnel in the shortest possible time. The new Quick Mold"},{"@ID":30
"28 EVENT PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net EVENTpreview Tamper-evident, recycling-ready sports beverage closures Aptar Closures showcases its latest generation of sports beverage closures, introducing three advanced solutions. With a sleek, streamlined design and integrated tamper-evident latching, the NexTE Sport Closure is claimed to provide a familiar and intuitive one-handed opening experience while enhancing consumer safety. The closure features a visible, nondetachable tamper-evident band that flexes back for a comfortable lid opening motion, combining user-friendliness with regulatory compliance and improved drinking experience. NexTE is suitable for both ambient and dry aseptic fill applications. The premium three-piece Rocket Sport Closure features a wide opening enabled by advanced hinge technology that eliminates spring-back and enhances drinkability. Its visible, non-removable tamper-evident band indicates if the product has been opened, providing added security for consumers. Fully tethered and SUPcompliant, Rocket is also optimised for recyclability and supports both ambient and dry aseptic fill applications. The closure enables the transition to a lighter neck finish (GME 30.40). Rocket is available with a thermoplastic elastomer (TPE) valve, and development of multiple neck finishes is ongoing. The new Balance Sport Closure is a lightweight, mono-material (PP) solution designed for ease of use and recyclability. It supports the transition to a lighter neck finish (GME 30.40), enabling brands to reduce bottle weight without compromising the drinking experience. Balance offers intuitive one-handed operation, a reassuring “click” upon closure, and an audible, tactile, and visible tamper-evidence system that provides added assurance for both brands and consumers. Designed for on-the-go lifestyles, it features an active hinge that keeps the lid comfortably out of the way when drinking. Balance is also available with a thermoplastic elastomer (TPE) valve. www.aptar.com New laser blowing technology and packaging solutions Sidel will introduce its new laser technology for blowing, alongside a range of new solutions for packaging in PET, can and glass. Pietro Cassani, President and CEO of Sidel, shares, “We invite all visitors to join us for an unforgettable event where you can see and touch our latest technologies and engage with the experts behind the designs. This is not merely a time of incremental change, but a key shift in the industry, with our laser innovation unlocking new possibilities and more. It is a time to harness our extensive knowledge to overcome the most critical challenges today.” Sidel’s stand will mirror the journey from packaging design to production and complete lines to performance services. A highlight will be the world’s first laser technology for blowing in action optimising line efficiency, sustainability, quality and simplicity, says Sidel. From lightweighting to 100% recycled PET, partial labels, returnable complete lines, and PPWR (Packaging and Packaging Waste Regulation) readiness, Sidel will showcase new solutions to meet sustainability goals. Sidel will demonstrate how a lighter bottle can actually be a stronger bottle. Experienced in aseptic technology, the company will present its latest advancements for sensitive products. Sidel will also unveil its Next Line concept for PET and rPET, a new production line developed with a focus on resource efficiency and informed by real-world data and recent technological advances. www.sidel.com Aptar Hall C6 – Booth 342 Sidel Hall A6 – Booth 361 Extra-large bottle blow moulder Among the exhibits is the company’s third-generation extra-large bottle blow moulder, designed for bottles of up to 20 L. According to Newamstar, the system offers a single-cavity output of up to 600 bph. The company will also present packaging solutions for food and beverages, alongside approaches to digital factory planning and implementation. Newamstar has emphasised ongoing work to improve equipment stability while reducing energy consumption and emissions. The company states that these efforts are aligned with broader goals of advancing high-end manufacturing and supporting sustainable industry practices. www.newamstar.com Newamstar Hall A6 – Booth 321"},{"@ID":12
"EDITOUR PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 10 Sustainability is using rPET Ms Ester Masó Donadeu has worked at RETAL Iberia since 2005, initially as Director of Finance and since 2013 as CEO. In her time, production has grown from 125 million preforms per year to 1,250 million preforms. In addition to preforms, handles for the large water containers are also produced in the hall. Caps are manufactured at other RETAL sites. Interview with Retal Iberia // March 26, 2025 We met: Ms Ester Masó, GM and Mr Emmanuel Duffaut, Chief Sustainability Officer It is therefore hardly surprising that the introduction of tethered caps had no significant impact on the production of preforms. The introduction of the plastic tax for virgin material of €0.45/kg in Spain in 2023 had a much greater impact. The reason for this is that every EU member state has had to pay a plastic tax of 80 cents per kilogramme of non-recycled plastic waste since January 1, 2021. Italy plans to follow this approach in mid2026. The untaxed rPET proportion in the preform has risen significantly since then. RETAL Iberia invested in a material mixing plant four years ago. It mixes the correct ratio from the eight large virgin PET silos and three smaller rPET silos depending on the batch. Only then is the material pre-mixed in the production hall in the drying silos above the injection moulding machines. While any desired proportion of rPET can be produced with the mixing plant, Ester Masó Donadeu thinks that in the future there will be standardised mixing ratios and the correct rPET proportion will be set by the raw material suppliers. This means that fewer individual mixtures will be added to the complex mixing plant in the long term. Making the preform lighter and thus saving material is a daily challenge. Ten years ago, the preform for the 1.5 L bottle weighed 33 g, now it is produced at 22 g. The production hall was extended by RETAL Iberia in 2023. There are now four HyPET and nine G-Line systems there, twice as many as before. The latest machine in the hall is a Husky HyPET 5e 300. Certificates and awards In April 2023, the ISO50001 energy certificate was awarded to RETAL Iberia following an external audit. Quality Manager Xavi Mora says, “This international standard is a tool to support us in improving energy consumption by developing and implementing an energy management system. The aim of this certification is to support continual improvement when it comes to energy consumption and efficiency.” In March 2025, RETAL has gained its highest ever EcoVadis score, reaching 65% to achieve Bronze level. This 6-point increase from the previous year’s evaluation means that multinational plastic packaging manufacturer RETAL is closing in on its target to reach 75%. RETAL’s Chief Sustainability Officer, Emmanuel Duffaut, says, “Our progress was largely thanks to our 15-point increase in our most impactful category, ‘Labour & Human Rights’, and in our higher ‘Ethics’ rating. I’m also pleased to report that our 68% rating in ‘Procurement’, 70% in ‘Environment’ and ‘Advanced’ rating in Carbon Management remained constant and strongly contributed. This combines to reward our continuous sustainability commitment and management at the highest level throughout our business.” www.retalgroup.com From left to right: Joan Mascaró, Production Manager, Jordi Campeny, Operator and Ester Masó, GM. View of the extended production hall. There are now four Husky HyPET and nine G-Line lines. Products RETAL Iberia produces: preforms for 0.33 to 8L and handles Virgin PET is mixed with rPET here. The proportion of rPET varies from 20-100%, depending on the customer and order. by Alexander Büchler Sponsors to date Editour"},{"@ID":56
"54 K 2025 PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net Advanced hot runner solutions for luxury, eco-friendly applications Oerlikon HRSflow will present its latest hot runner technologies tailored to the beauty and personal care industry. Engineered specifically for the production of luxury and sustainable packaging using PET materials, these solutions meet the growing market demand for premium aesthetics combined with environmentally responsible choices. The trade show appearance is being organised in close collaboration with Oerlikon HRSflow’s sister brand, Oerlikon Balzers, highlighting the group’s integrated approach. In the beauty and personal care sector, clarity, significant wall thickness, and sustainability have become essential packaging requirements. As luxury brands increasingly embrace eco-friendly materials and sustainable production, PET has emerged as a leading material due to its durability, recyclability, and design versatility. However, PET presents specific processing challenges for hot runner systems, mainly related to the cosmetic appearance of the injection gate. These include splay formation, white mushroom effect, and crystallisation spots, all of which can compromise the premium appearance of the final product. At the show, Oerlikon HRSflow will unveil hot runner solutions specifically optimised for high-end cosmetic packaging using the latest generation of polyesters that are fully compatible with the most stringent European PET bottle grade recycling stream. Key benefits include crystal clear luxury appeal, high process repeatability, wall thickness up to 12mm and the prevention of typical flow marks often appearing in these applications, explains the company. Among the latest innovations on display is a new application produced using Eastman Cristal One Renew IM812 - a recycled and recyclable resin offering a glass-like shine appearance. Thanks to molecular recycling, this material ensures consistent colour with up to 100% recycled content and enables the moulding of components with massive thickness, ideal for high-end and design-driven packaging. Oerlikon HRSflow provides a partner approach in supporting with mould design and tailored solutions for optimal gate conditioning in this high demanding market segment. The company also delivers comprehensive rheological analysis and guidance in developing application-specific solutions based on the selected polymer, helping to fine-tune the moulding process. For special applications, Oerlikon HRSflow defines the ideal hot runner system configuration and predicts part quality through advanced hot runner systems available in its Test Lab. www.hrsfl ow.com Oerlikon HRSflow Hall 1 Booth C72 Advancing rPET and fibre packaging solutions With 70 years of experience Kiefel, the specialist in thermoforming and joining technologies, will showcase its broad portfolio for the packaging, medical & pharmaceutical, appliance and service sectors. New SPEEDFORMER KTR 6.2 Speed On highlight at the Kiefel booth will be the SPEEDFORMER KTR 6.2 Speed, a new generation of thermoforming, which optimises both material consumption and line performance, says the company. The machine produces high-quality cups, from a range of materials including rPET. Various rPET materials were tested in advance in close collaboration with film partner Coexpan. At the Kiefel booth, visitors will gain insights into test results – and see how recyclability and high-quality design can be ideally united in cup production. Technologically, the machine has newly developed features with patents pending. These include the intelligent SpeedGuard film guide and the high-performance ProSpacing system, which is claimed to ensure higher output even when handling varying product geometries. In addition, visitors can experience the digital twin of the machine live at the Siemens booth (hall 3, stand D16) and see for themselves the practical advantages of holistic project support. www.kiefel.com Kiefel Hall 3 Booth D90"},{"@ID":43
"MARKET SURVEY 41 PETplanet Insider Vol. 26 No. 09/25 www.petpla.net Sacmi Imola S.C. Krones AG Newamstar Packaging Machinery Co., Ltd. Via Selice Prov.le 17/A Imola (BO) Italy +39 0542 607111 www.sacmi.com Mr Stefano Severi Sales Area Manager +39 0542 607553 [email protected] Böhmerwaldstr. 5 93073 Neutraubling, Germany +49 9401 70 0 www.krones.com Mr Thorsten Gut Product Manager Inspection Technology +49 9401 706 894 [email protected] East Xinjing Road, Zhangjiagang Economic & Technological Development Zone, Jiangsu 215618, P.R. China +86 512 5869 1111 www.newamstar.com [email protected] K731 Checkmat No Yes, on request, max.speed 60,000bph Yes No Standard, max speed 140,000bph Yes No Standard, max speed 140,000bph Yes Yes Standard, optional with AI, 100,000bph Yes No K776 PET-View: fully integrated, for preforms & blown bottles, 360° preform sidewall inspection with cameras, preform base inspection with colour (regarding rPET) and camera: max. 104.000bph K731 Checkmat Yes Yes, sensors/camera Yes Yes Yes, camera (360° view & inspection) Yes Yes Yes, camera (360° view & inspection) Yes Yes Yes, camera from top Yes Yes Yes, camera (360° view and inspection) Yes Yes Yes, camera 360°; sensor only for lowcost Yes Yes Yes, camera max. speed 104,000bph Yes Yes, Yes, camera max. speed 104,000bph Yes Yes Yes, camera, including verifi cation Yes Yes Yes, camera, installed directly in the labeller (front/back), 360° inspection for outside Yes No Not for PET, only glas & can Yes Up to 150mm 40-155mm 50-312mm Up to 400mm 60-400mm 100-520mm Yes Different systems, all electric driven. Ecopush, Ecoslider (pro), Varioglide, also available as quality rejection Yes Up to 90,000bph PET up to 104.000bph 1,000-72,000bph Filler-/closer-valve management, inline sidewall thickness distribution in blowmoulder, angle monitoring of cap Yes Newamstar Packaging Machinery Co., Ltd. Enoberg s.r.l. Sacmi Beverage S.p.A East Xinjing Road, Zhangjiagang Economic & Technological Development Zone, Jiangsu 215618, P.R. China +86 512 5869 1111 www.newamstar.com [email protected] Via del Lavoro, 14, 24060 Telgate BG, Italy +39 035 845908 www.enoberg.it Mr Fabio Bonaldi Sales Manager +39 0345 40545 / Mobile +39 347 5448971 [email protected] Via Enzo Ferrari, 1, 43058 Sorbolo Mezzani PR, Italy +39 0521695411 www.sacmi.com Ms Federica Marozza Marketing & Communication Innofi ll PET NV XGF Rinser, fi ller and capper machine in stand alone confi guration Equafi ll ESF Equafi ll AWF 32/144 12-156 9-114 for standard bottle (up to 3L), 9-20 for high capacity bottle (up to 10L) 12-192 12-120 0.1/3.0 0.10-25 0.25-10 0.1-3.1 0.05-11 Up to 90,000 Up to 108,000 1,000-55,000 Up to 82,000 Up to 60,000 Up to 44,000 Up to 72,000 Up to 72,000 Up to 40,000 Up to 28,600 Up to 65,000 Up to 36,000 Up to 33,500 Up to 60,000 Up to 36,000 Up to 34,400 Up to 65,000 Up to 60,000 Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No Yes Yes No Yes Yes Water valve, hot fi lling valve, isobaric valve, electronic valve; Flow meter, weight, liquid level inspection Electronic volumetric fi lling valves by means of Flowmeters, level fi lling: counter-pressure fi lllers and gravity fi llers Volumetric electronic fi lling by magnetic fl owmeter (or massic) Contact-free fi lling Digital Twin Ppatform for smart factory Compact modular frame, with a wide choice of customisation options; operating and maintenance costs cut; easy and quick format changeover; high hygiene, easy maintenance and cleaning; precise and fast fi lling and capping processes, thanks to electronically controlled operations and to the use of high-effi ciency valves controlled by fl ow meters; the machine base plate is inclined towards the drainage points. This allows the drainage of liquids that are on the machine base and a higher level of hygiene. Intergrated mixer, automatic dummy bottles, easy changeover by grippers neck handling, cleanroom, automatic external cleaning No contact bottle fi lling, easy solution with 1 fl owmeter (water), integrated cip, automatic dummy bottles, easy changeover by grippers neck handling, cleanroom, automatic external cleaning"},{"@ID":32
"30 EVENT PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net Visit us at HALL 11 BOOTH F47 HALL C6 BOOTH 300 Large-format hybrid blowing machine 1 BLOW is unveiling its new PET blowing machine at both drinktec and K trade shows. The 1XXL, option “Y” is a machine designed for the production of large containers of 5, 10, 20 and up to 30 L, in PET or rPET, in an optimised configuration. One machine, two formats 1XXL “Y” has been designed for flexible production: 1-cavity blowing for 12, 20L (5-gallon), and up to 30 L containers 2-cavity blowing for 5, 10, and up to 12 L formats Each mode features its own dedicated preform feeding system, enabling smooth transitions between formats without any loss in output or compromise in performance. The 1XXL “Y” is equipped with a powerful heating system, capable of blowing both deposit-return and reusable bottles as well as single-use bottles, according to the company. This versatility enables a broader range of applications to be handled with a single machine. The 1XXL “Y” is claimed to open up new production possibilities across various sectors such as water (fountains, jugs, carboys…), vegetable oils or beer in PET keg formats. Designed with compactness, ergonomics, and energy efficiency in mind, the blowing machine provides wide, unobstructed access to the mould area, simplifying maintenance and format changes. Its movements are driven by servo motors, ensuring precision and better speed control. It also features a system for recovering both blowing air and electrical energy generated during braking phases, contributing to optimised consumption. Remote connectivity further allows real-time monitoring and simplified maintenance. www.1blow.com Fast, efficient, and compact quality control BBull Technology is introducing a range of quality control systems that cover all key inspection points - from fill level and labelling to seam and closure - designed to operate within minimal space requirements. With its QLM solution, a sample batch passes automatically through a bypass line where inspections such as seam and weight checks are carried out. Each container is linked to a specific filling and capping unit, allowing full traceability and reintegration into the production process. The new IMAGE 360 GII system enables full 360° inspection of labels, surface defects, and codes. An optional module can be added for top-down closure and logo inspection. Using AI-based image recognition, the BBULL DL system classifies damaged, dirty, or incorrect bottles without the need for manual parameter setup in the empty crate. This simplifies deployment and allows the setup to be easily transferred to other lines with similar formats. The newly integrated PULSE solution measures internal pressure in cans and single-use PET containers using a compact sensor cell. The contact-based sensor detects leaks through rebound analysis, delivering the precision of a mechanical “squeezer” without its size or cost. www.bbull.de BBull Technology Hall A6 – Booth 470 1 BLOW Hall C6 – Booth 522 1 BLOW Hall 14 Booth B70"},{"@ID":80
"OUTER PLANET 78 PETplanet Insider Vol. 26 No. 09/25 www.petpla.net OUTER PLANET Initiative in rural Kerala recovers hundreds of tons of plastic while supporting livelihoods and strengthening recycling infrastructure Turning plastic waste into community impact One year after its launch, the Otto Systems Plastic Recovery Fund shows clear results on the ground. In partnership with rePurpose Global, it supports waste collection, recycling infrastructure and fair employment in rural Kerala, India. With 1,500 livelihoods supported and 225,000 kg of plastic recovered, the project shows how circularity works when the right systems are in place. The fund is the first of its kind from a system and mould manufacturer. While recyclability has become a clear focus in the packaging industry, these efforts can only reach their full potential when supported by functioning collection and processing systems. In Kerala, nearly 70% of waste is generated in villages, yet only a small fraction is formally collected. The Otto Systems Plastic Recovery Fund – the first of its kind from a system and mould manufacturer – directly addresses this gap by financing decentralised systems for collection, sorting, and responsible treatment of plastic waste currently active in 42 rural communities. Over the past twelve months, the fund has enabled the recovery of 225,000 kg of low-value plastic waste. All collected materials are processed in line with rePurpose Global’s Verified Plastic Recovery standards, ensuring full traceability and zero leakage into nature. Earlier this year, the owners of Otto Systems, Otto and Brigitt Hofstetter, travelled to Kerala to see the project’s impact first-hand and engage with local partners and communities. More important than the quantity is what stands behind it: infrastructure upgrades including new material recovery facilities, mechanised sorting equipment and enhanced recycling capacity for lowvalue plastics. These investments are key to making circularity operational in regions where public systems are limited or under-resourced. Beyond environmental results, the fund also delivers strong social impact. To date, 1,558 livelihoods have been supported, 98% of them held by women. Workers receive fair wages, safety equipment, skills training and digital tools that increase both security and independence. This combination of technical and social impact shows what is possible when industry steps beyond its traditional boundaries and invests where the need is greatest. The Otto Systems Plastic Recovery Fund highlights a key truth: Circularity does not fail because of the material - it fails when infrastructure is missing. By acting where the need is tangible, Otto Systems and rePurpose Global are enabling measurable environmental and social progress – one village at a time. Customers of Otto Systems can contribute directly to this mission. Participation in the fund is confirmed with certification and impact data that can be integrated into their own sustainability reporting. www.otto-systems.com www.repurpose.global About Otto Systems: Founded in 2017 by Otto Hofstetter AG, Otto Systems is a consulting and engineering company focused on solutions for special applications in the world of PET preform production. The Swiss company offers high-quality, integrated production systems with a modular and standardised design. The current product portfolio features injection moulding systems with side entry and a clamping force of 160, 240 and 320 t and supports the integration of topentry moulds. About rePurpose Global: rePurpose Global is a leading plastic action platform, dedicated to reducing plastic waste by partnering with brands, consumers, innovators, and policymakers. They work across the Americas, Africa, and Asia to empower communities, protect ecosystems, and foster a circular economy. Door-to-door collection in remote villages forms the foundation of a system that now supports 1,558 livelihoods. Low-value plastics are manually sorted as part of the recovery process supported by the Otto Systems Plastic Recovery Fund, enabling recycling and preventing leakage into nature. Otto and Brigitt Hofstetter gain insights into the local implementation of the project supported by the Otto Systems Plastic Recovery Fund."},{"@ID":57
"55 K 2025 Preview PETplanet Insider Vol. 26 No. 09/25 www.petpla.net STRONG EXPERTISE FOR SENSITIVE PRODUCTS Sidel’s long-standing expertise in sensitive drinks makes us the only partner to enhance your line safety and performance. sidel.com Think big, start smart Bekum will showcase its extrusion blow moulding technology, focusing on three key themes: 1)\tPremiere of the new Smartline: combining reduced machine investment with advanced energy consumption and life-cycle costs. 2)\tTechnology leadership: Live demonstration of crystal-clear PET handle bottles on an EBLOW 508D are intended to underline Bekum’s expertise in complex extrusion blow moulding applications. 3) Service first: With an expanded service team in Siegburg/Bonn and decades of know-how, Bekum is introducing new service and retrofit solutions, also available for non-Bekum machinery. The new all-electric Smartline machine series will make its global debut at K 2025 – the official unveiling will take place on the first day of the show. Developed to minimise Total Cost of Ownership (TCO), Smartline offers significantly lower investment, high energy efficiency, and low-maintenance design, says the company. At the Bekum booth, the new SBLOW machine type will be presented in live demonstrations several times a day – producing a compact consumer packaging solution suitable for the fastmoving consumer goods market. Live demo: Crystal-clear PET handle bottles Bekum will present a live demonstration of crystal-clear PET handle bottles on the all-electric EBLOW 508D. This double-station machine equipped with a powerful e-Twin-Toggle clamping system (300 kN), high-efficiency drives, and intuitive BC 8.0 control system. The flexible extrusion configuration allows processing of both PET and HDPE without conversion – ideal for producing PET handle containers or stackable HDPE canisters up to 12 L. In collaboration with NOVAPET, Bekum will demonstrate the production of a 2 L handled amphora made from PET – showcasing the transparency, strength, and design freedom of this exclusive packaging solution for brand differentiation. Expanded service and retrofit capabilities With a strengthened service team based in Siegburg/Bonn and decades of expertise, Bekum is now offering independent service and retrofit solutions – for the first time also for machines from other manufacturers. This cross-brand concept extends Bekum’s capabilities beyond its own systems, aiming to provide more reliable and efficient support to customers during ongoing production, regardless of machine origin. In addition to comprehensive spare parts supply, the offering includes technical services, condition assessments, retrofit packages, and targeted upgrades, including retrofitting non-Bekum machines with Bekum extrusion heads. One such innovation is the 3BKW55-3 extrusion head with vertical extruders, specifically developed for processing recyclable materials. Also on display at the booth, this head features a flow-optimised geometry and spiral mandrel technology, ensuring good melt homogeneity and precise layer distribution. The arrangement of mechanical adjustments is designed in a user-friendly way to simplify operation. www.bekum.com Bekum Hall 14 Booth C03"},{"@ID":37
"PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 35 EVENT PREVIEW THERMOSCAN – precision temperature insights for sustainable bottle production Sustainability targets are accelerating the shift to rPET, but recycled materials behave less predictably than virgin PET (vPET), leading to thermal variability and inconsistent bottle performance. Traditional responses, like adjusting oven power, often rely on guesswork, resulting in inefficiencies and quality issues. THERMOSCAN is a lab-based thermal imaging system that provides high-fidelity temperature data for preforms and bottles. By capturing the temperature profile of a successful vPET run, teams can set informed starting points for rPET and use THERMOSCAN to compare and fine-tune heated preforms. This ensures more consistent processing and performance. The system is claimed to offer a data-driven way to manage material changeovers, narrowing process windows and reducing reliance on guesswork. It accelerates setup time, improves quality, and supports more controlled, efficient operations. It helps benchmark thermal behaviour across materials and machines, cutting profiling time by up to 30%. Its value lies in its ability to provide a full temperature profile of the preform, enabling faster, sitespecific decisions for sustainable bottle production, says BMT. ‘The BMT Way’: measure, digitise, execute ‘The BMT Way’ is a structured, collaborative workflow that combines hardware, data, and deep technical expertise to streamline bottle development from concept to production, helping teams accelerate innovation, reduce risk, and consistently deliver high-performing bottles. “It begins by capturing how materials behave in the real world, using tools like THERMOSCAN and BLOWSCAN to gather highresolution thermal and process data across every stage, from preform to bottle,” explains BMT’s Project Lead, Jude Cameron. “This data replaces assumptions with measurable, repeatable insights. The information is then translated into virtual models to simulate forming and performance, enabling faster, more informed design iteration.“ By digitising this data, teams can explore design, material, and process interactions virtually, validate ideas with confidence, and reduce reliance on trial-and-error, according to BMT. Finally, insights are fed back into production through sitespecific process adjustments and quality frameworks, driving consistency, reducing risk, and accelerating time-to-market. Unlike fragmented tools or isolated lab work, ‘the BMT Way’ aims to close the loop between design, validation, and execution, helping teams deliver high-performing bottles, faster. www.bmt-ni.com product development caps & closures design high cavitation moulds multi-component moulds closure production systems after sales service +43 5572 7272-0 | [email protected] | www.z-moulds.com z NEXT SHOWS DRINKTEC Munich Sep 15-19 | Booth C6-419 K-SHOW Dusseldorf Oct 8-15 | Booth H10-G32 GULFOOD MANUFACT. Dubai Nov 4-6 | Booth S2-A10 INSPIRING PARTNER FIND OUT MORE ABOUT THE PET CAP REVOLUTION DURING THE UPCOMING SHOWS"},{"@ID":47
"PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 45 EVENT PREVIEW 45 EVENT PREVIEW Tackling PET packaging’s performance and recycling pressures Holland Colours will present two additive technology bundles designed to address the most urgent challenges in PET beverage packaging: the Packaging Performance Bundle and the Recycling Bundle. Together, these solutions help safeguard product quality and appearance while supporting practical circularity in PET. +49 7584 9226-0 [email protected] www.w-stadler.de STADLER Anlagenbau GmbH STADLER Sorting Systems Designed to Perform. Built to Last. Holland Colours Hall C6 – Booth 454 With growing sustainability demands and increasing quality concerns around recycled PET (rPET), beverage producers are under pressure to deliver packaging that performs on multiple fronts. The continuing decline of rPET quality causes issues such as reduced intrinsic viscosity, discolouration, and lower brightness, making it harder to achieve high-quality applications. Holland Colours’ two bundles provide targeted answers: one dedicated to protecting product performance, the other focused on restoring rPET quality and enabling circular applications. The Packaging Performance Bundle includes: LightGuard - absorbs UV and visible light, protects beers, juices, and other light-sensitive beverages. TasteGuard – prevents taste degradation of bottled water by capturing acetaldehyde (AA) during PET production. HolcoSlip - prevents scuffing during PET production and handling, and is FDA-, REACH-, and GB-compliant. The Recycling Bundle supports the process with: CircStab – stabilises PET during recycling, enhancing its quality and making it more suitable for future use, ensuring the integrity of recycled materials. TintMask – neutralises colour cast in lower-grade rPET, enabling a broader range of recycled PET to be used in colourless bottles whilst maintaining brand aesthetics. ViscoBoost – a functional additive that improves the viscosity of PET, enabling better processing, particularly for thick-walled bottles. ReWhite – enhances the quality of white opaque rPET during PET preform and bottle production. Holland Colours will showcase both bundles at drinktec 2025 as part of its global Packaging Roadshow 2025. www.hollandcolours.com"},{"@ID":31
"29 EVENT PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net Slitting and folding machines PackSys Global will be showcasing its TEM Max slitting and folding machines for the first time. The new flagship of the TEM range is intended to provide manufacturers of standard and custom caps with tangible benefits in terms of efficiency, quality, and flexibility. The new TEM max processes up to 2,000 caps per minute. With the new high-velocity concept, PackSys Global is expanding the portfolio for the custom cap segment to include the processing of large and small caps including flip, tethered, and double caps, with less scrap and more stable processes. At the heart of the machine is the company’s DURASLIT slitting technology, which almost invisibly perforates the tamper-evident band with precise bridges and enables up to 100 million slits per knife. The built-in folding technology gives the TE band a conical form, simplifies screwing on within the filling process, and delivers clear proof of first-time opening – even for complex, asymmetrical geometries. Folding machine for plastic caps For the first time at a trade fair, PackSys Global is presenting a fully hybrid manufacturing line for tethered caps live at the ENGEL stand, where visitors can experience the MFM folding machine in action. This modular system – with four, six, or twelve stations – processes up to 2,400 caps per minute and complements injection moulding systems. The tamper-evident bands folded by MFM sit more firmly on the bottle neck, increase product safety, and simplify filling – even for tethered caps and multi-slit designs. www.packsysglobal.com PackSys Global Hall C6 – Booth 340"},{"@ID":16
"EDITOUR PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 14 Sustainable drying and crystallisation with infrared Is the IR technology known from preform heating also an alternative for drying and crystallising virgin and/or rPET flakes? We spoke to Udo Gielen, CEO, and Marcus Vogt, Technical Sales Manager at Kreyenborg in Senden, Germany. The company has been working on this technology for over 20 years. Editour Interview with Kreyenborg GmbH & Co KG // August 14, 2025 We met: Udo Gielen, CEO and Marcus Vogt, Technical Sales Manager Tradition and specialisation Kreyenborg was founded in Münster, Germany, in 1953 and has been active in the plastics sector since 1966. The company became known for its machines and systems in plastics recycling. The first melt filter went into operation in 1967. Kreyenborg set another milestone with the launch of the infrared rotary drum (IRD) in 2004. In 2013, the US company Nordson took over some of the company’s divisions - since then, Kreyenborg has been able to concentrate fully on IR technology, its components and the established construction of mixers and special silos for the recycling industry. Drying in the infrared rotary drum is used both in food technology and in the plastics industry. In the plastics sector, the focus is clearly on the drying and crystallisation of virgin and recycled PET besides other plastics. Functional principle Unlike conventional dryers with hot air or vacuum crystallisers, the Kreyenborg technology does not require either. The infrared light penetrates pellets or flakes and heats them evenly from the inside and outside in just a few minutes. A rotary drum keeps the material in continuous motion, so that it heats up evenly without clumping together. Between the individual infrared heating zones, the system measures the surface temperature of the PET inline and can therefore react directly to changes in the material. Marcus Vogt describes the efficiency of infrared compared to hot air vividly: “Try frying a sausage with a hot air dryer - or over a coal fire.” Performance and quality Kreyenborg has continuously developed the IRD technology for many plastics – and has created a Sponsors to date The infrared elements and temperature sensors are located in the centre of the drum. The drum movement ensures that the material is moved evenly. Drying takes place at the material inlet (left) while the moisture is extracted. The material is crystallised at the outlet (right). F.l.t.r.: Udo Gielen (CEO Kreyenborg), Marcus Vogt (Technical Sales Manager) and Alexander Büchler in front of an open drum. The material is continuously rolled past the infrared elements. by Alexander Büchler Kreyenborg Hall 9 Booth A27"},{"@ID":74
"imprint EDITORIAL PUBLISHER Alexander Büchler, Managing Director HEAD OFFICE heidelberg business media GmbH Hubweg 15 74939 Zuzenhausen, Germany phone: +49 6221-65108-0 [email protected] EDITORIAL Kay Barton Heike Fischer Gabriele Kosmehl Michael Maruschke Ruari McCallion Miriam Trotter Anthony Withers Editorial & WikiPETia. info [email protected] MEDIA CONSULTANTS Martina Hirschmann [email protected] Johann Lange-Brock [email protected] phone: +49 6221-65108-0 LAYOUT AND PREPRESS EXPRIM Werbeagentur Matthias Gaumann www.exprim.de READER SERVICES [email protected] PRINT Chroma Druck Eine Unternehmung der Limberg-Druck GmbH Danziger Platz 6 67059 Ludwigshafen, Germany WWW www.hbmedia.net | www.petpla.net PETplanet Insider ISSN 1438-9459 is published 10 times a year. This publication is sent to qualified subscribers (1-year subscription 149 EUR, 2-year subscription 289 EUR, Young professionals’ subscription 99 EUR. Magazines will be dispatched to you by airmail). Not to be reproduced in any form without permission from the publisher. Note: The fact that product names may not be identified as trademarks is not an indication that such names are not registered trademarks. 3 PETplanet Insider Vol. 26 No. 09/25 www.petpla.net It has almost become routine that the two leading world trade fairs coincide in terms of time and space: drinktec in Munich and the K trade fair in Düsseldorf. That was the case in 2022, is the case this year and should also be the case in 2028. Both events have been firmly established in their respective fields for decades - drinktec as the world’s leading trade fair for the beverage and liquid food industry and the K trade fair as the most important meeting place for the plastics and rubber industry. Each one attracts tens of thousands of trade visitors from all over the world, and each one is a must-attend event for market leaders, hidden champions and innovative start-ups. But when these two heavyweights are only a few days apart, even the most experienced exhibitors can feel they are being stretched to breaking point. For companies that are represented at both trade fairs, this time overlap requires a logistical tour de force. An exhibition stand of this size is not created overnight. Months of preparation go into design, planning, transport, set-up, team and technology. If you first present your new products in Munich and then want to stage them again a few days later in Düsseldorf, you have to ensure precise planning - and do this in parallel at two locations that might indeed be on the same continent, but are several hundred kilometres apart. Many exhibitors have to think carefully about whether they can cope with this twofold effort and how they can differentiate their messages at both trade fairs. But not only the exhibitors, but also the visitors are faced with a difficult decision. Hardly anyone can afford to attend both trade fairs in full. If you decide to attend drinktec, you can immerse yourself in the world of PET processing, beverage production, filling technology and innovative packaging solutions. If you are travelling to Düsseldorf, you will get a comprehensive overview of PET technology, new materials, technologies and sustainable solutions for the plastics and rubber industry. Both events are so rich in content that one day alone is scarcely enough to get any more than a brief overview. As a visitor, you must therefore carefully weigh up which topics are more relevant to your own situation - and therefore which trade fair offers greater added value. To sum up, this is a clear indication of how important both trade fairs are - but also how challenging it is when leading international events have been held so close together for a decade in terms of timing and location. For exhibitors, this means mobilising all their forces and planning down to the last detail. For you, the reader, there is a difficult choice between two equally attractive and important dates. One thing is certain: no matter what you decide, you will definitely miss out on exciting impulses - the only question is at which trade fair. Yours, Alexander Büchler Dear readers,"},{"@ID":44
"EVENT PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 42 Intelligent automation, energy-saving features & scalable mould solutions PET Technologies is showcasing its blow moulding equipment and integrated mould solutions, developed with a strong focus on energy efficiency, automation, and customisation. The company’s experts will be available to demonstrate equipment functionality, discuss technical features in detail, and explore tailored solutions for new and existing projects. PET Technologies features the APF-Max series, an all-electric line for PET bottle production. This range is designed to combine advanced engineering with intelligent automation to deliver good performance and precision. The equipment is tailored for companies seeking to maximise output while minimising resource consumption - a challenge increasingly relevant in today’s industry. One of the core innovations is the near-infrared (NIR) heating system, used in combination with ceramic reflectors. According to the company, this system enables faster and more uniform preform heating than conventional approaches, while reducing energy consumption by up to 30%. The NIR system shortens the heating time, enabling faster cycle speeds. To further support sustainable operations, the machines are equipped with a two-stage air recovery system. This feature helps reuse compressed air from the blowing process, thus reducing compressed air consumption - a critical consideration as energy costs rise and environmental regulations tighten. Automation is deeply integrated into the APF-Max design, says PET Technologies. All communications and cabling are routed through the top of the unit, providing a clean and organised machine layout that simplifies installation and daily operations. Control is managed through a B&R (Austria) PLC, offering multilingual software and an intuitive interface to ensure smooth operation across international markets. All key processes, including the pre-blow stage, are controlled digitally. A centralised lubrication system helps reduce manual maintenance and prolongs machine lifespan. With high-speed servo drives ensuring precise, repeatable motion, the APF-Max series is claimed to achieve consistent quality and stable performance at maximum output. The machines are available in multiple configurations, from 2 to 8 cavities, enabling output capacities from 3,500 to 14,000 bph. This scalability makes the APF-Max series suitable for a wide variety of applications, from regional producers to large-scale manufacturers. Mould technology In addition to blow moulding equipment, PET Technologies manufactures its own moulds. Produced in-house using 4- and 5-axis CNC machining centres, the moulds are crafted with precision to support unique branding and functional requirements. The company provides custom mould solutions designed for a range of PET container types, including lightweight water bottles, wide-neck formats, and containers with complex geometries. The moulds are treated with anodisation - an electrochemical surface treatment - to enhance mould durability. This process increases resistance to wear and corrosion, supporting extended use in high-volume production environments. www.pet-eu.com PET Technologies Hall C6 – Booth 461"},{"@ID":7
"K 2025 PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 60 “45 years of experience behind us, and innovation for the future” Since 1980 Moretto has been designing and manufacturing automation for the plastics processing industry. Well-known in the industrial automation field, Moretto offers solutions for feeding & conveying, dosing, drying, granulation, temperature control, process cooling, storage, integrated system supervision & management. The company has five production sites, nine sales subsidiaries and a qualified sales network in more than 70 countries worldwide as well as partnerships with manufacturers and compounding producers. Moretto Hall 11 Booth E68 Moretto Hall C5 – Booth 315 “Anniversaries are a time for reflection, but they are also a springboard for facing future challenges with the same determination and passion that has characterised us for the past 45 years. We have built our history on the courage to never compromise, always pursuing the highest quality,” says Renato Moretto, the company’s founder and president. A challenge to do better, day after day Moretto’s growth has been constant, driven by a spirit that has enabled it to interpret and anticipate the needs and trends of the industry. The company has implemented continuous updates and new organisational and production models, allowing it to guarantee the exclusivity of the solutions it proposes. Moretto engineers’ mission is to aim for constant improvement based on ingenuity and scientific rigour. To offer an increasingly innovative product and properly analyse processes and materials. The company invests more than 6% of its turnover in R&D and has a state-ofthe-art laboratory equipped with exclusive instruments. “To innovate means to go beyond the limit where others stop, to raise a challenge every day to improve oneself and one’s own work and to create value for our customers”, has been the constant conviction of Renato Moretto. K 2025 in name of new technologies Participation at the K show will not only be the occasion to celebrate the 45th anniversary but also to showcase Moretto’s new technologies, including the gravimetric batch blender DGM GRAVIX 50, the dryer X COMB 19, the HYPER CUT grinder, the manual manifold with wireless control and OW6, the innovative centralised system management server. Two years after the launch of the DGM20, the DGM GRAVIX 50 extends the range of the gravimetric batch blenders specifically designed for the micro-dosing of plastic materials. Thanks to the SMD electronic control, the digital technology increases the performance of the selfadjustment algorithms. Additionally, the weighing system performs highspeed sampling, ensuring that data are processed through self-learning functions. The double eyelid device has a reaction time of 25ms, which ensures accurate dosing. The Rotopulse technology evolves for micro-dosing by means of a pulse system, down to a tenth of a gram in the dosing of masterbatch. The increased capacity of the mixer completes the configuration ensuring high performance. Moretto says that the advanced connectivity and readiness for the MOWIS supervisory system make the DGM GRAVIX blenders highly versatile and well suited to the demands of modern industry. The range of X COMB mini dryers is also expanding with the new XD19 model, which is suitable for processing techno polymers and productions of up to 60 kg/h. Boasting a completely new design, the XD19 enhances the construction, technology and performance of the X COMB series. Distinctive features remain the Honeycomb technology in 100% Zeolite with superior absorbent capacity, the exclusive OTX hopper and the Hyper Flow turbo compressors with variable flow, with a consistent process and high energy efficiency in a footprint of 0.56m2. Moretto presents a new concept of granulation with HYPER CUT, a high productivity grinder (up to 1,200 kg/h), for grinding waste pieces, sprues and blown parts for injection moulding,"},{"@ID":58
"56 K 2025 PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net PET Handleware. Brilliantly Engineered. Benchmark for Blow Moulding Machines www.bekum.com Hall 14 Booth C03 Smart PET Solutions – brilliant clarity with handle integration Circular Economy – 100% recyclable PET from Novapet Smart Processing – of both PET and HDPE without conversion Global service and experts – best team in Extrusion Blow Moulding Leading Technology – quality and performance beyond the standard Meet the future of PET. Live at K 2025. From crystal-clear bottles to integrated handles. Discover our smart blow moulding solutions for PET. www.bekum.com Breaking technical bottlenecks in PET/PP tray recycling PET tray recycling has long been a challenge for the plastics recycling industry. Highly compacted bales, excessive adhesive labels and glue, complex material compositions, and the inherent brittleness of trays have limited both process efficiency and yield. At K 2025, Boretech will present its PET tray recycling process, a purpose-designed solution that breaks through four key bottlenecks and delivers four core technological advancements. Boretech assigns four core technological solutions: Thorough material loosening: Highefficiency de-baling and pre-washing system ensures thorough loosening of highly compacted bales. Intensive hot washing: 90% removal and separation rate of adhesive labels and impurities. Mega aspirator: Film labels and flakes are separated with 99% accuracy and 1% flake carryover rate. Enhanced yield: Cut tray recycling loss to 20% with our low impact de-watering tech – engineered to dehydrate rapidly without compromising material value. Smart modular technology The system is based on a customisable modular design, tailored to different material mixes. PET tray flake quality meets food-grade rPET standards, compliant with FDA & EFSA requirements (flakes with adhesive: 2,000 ppm and PVC content: 50 ppm). The de-balling & pre-hot washing module is composed of a mechanical and thermal de-baling process, loosening highly compacted tray bales while prewashing and thoroughly de-baling the materials. This enables effective downstream automatic sorting. The module features a water circulation system removing impurities for inline recycling. Boretech explains that the wet crushing module utilises wet crushing technology. This process intensively washes materials during crushing while significantly reducing fine generation, minimising raw material loss, and extending crusher blade service-life. Featuring a patented low-loss design, the centrifugal dryer minimises mechanical impact on materials to prevent fragmentation. This achieves virtually zero fine generation during extended operation, while adjustable residence time ensures optimal dehydration, says the company. An intensive hot wa s h i n g mo d u l e del ivers thorough, intensive washing and friction against the material, achievi n g 2 5% h i g h e r impurity removal. It fully removes large adhesive labels from trays’ surface. The i n t eg r a t ed i n l i ne detergent circulation system separates adhesives and impurities via filtration, and the detergent is for inline recycling. In the high-speed rinsing module, a rotating shaft generates intense turbulence, removing residual alkali and micro-adhesives from the material. The long flotation path ensures separation of floating impurities. In the f lake sort ing and packing module, the mega aspirator employs multiple parallel air separation channels to remove 99% of film labels with high sorting efficiency and low flake carryover rates. Residual coloured flakes and other materials are then removed through colour and material sorting. Pr i or t o t he K show Bore t ech announced that it will open a PET/PP tray recycling demonstration plant at the end of November 2025. Boretech has implemented its self-developed PET tray washing process to achieve a true tray-to-tray closed-loop recycling system. This facility recycles tray wastes to tray flakes, used in the production of recycled trays. It provides a new way for pallet manufacturers and brands to meet compliance requirements by no longer relying on borrowing bottle-grade recycled materials. A factory tour reservation and rTray sample reservations are now open. www.bo-re-tech.com Boretech Environment Engineering Co., Ltd. Hall 9 - Booth D56"},{"@ID":70
"K 2025 PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 68 K 2025 – ‘Plastics shape the Future’ Special At K 2025 from October 8 to 15, 2025 in Düsseldorf, the official Special `Plastics shape the Future` will discuss and reveal how the plastics industry shapes the transition to more sustainability, digitalisation and social responsibility. Organised jointly by Plastics Europe Deutschland and Messe Düsseldorf the special show will provide insights into the current state and perspectives of transformation: featuring different focal topics every day, discussions with high-ranking representatives from political and scientific spheres and NGOs, innovative start-ups and industry experts – accompanied by interactive expert talks, round tables, guided tours of the trade fair and networking opportunities at the Startup Pitch, Science and Poetry Slam and the “Women in Plastics” event. Overview of the seven theme days 1) Kick-off Wednesday – The Power of Plastics (Oct. 8) Wednesday is all about competitiveness and sustainability and will be kicked off with representatives from the political arena, the business sector and international associations. Two sessions chaired by Virginia Janssens (Managing Director of Plastics Europe) and Dr Christine Bunte (Plastics Europe Deutschland) will highlight how innovations and investment drive the industry. 2) Circular Thursday (Oct. 9) On Thursday, everything will revolve around circularity: moderated by Prof. Manfred Renner (Fraunhofer UMSICHT/CCPE) experts will shed light on circularready product design, regulatory challenges and circular business models in packaging, textiles, electronics, construction and automotive. The day will be rounded off by a panel discussion on chemical and mechanical recycling. 3) Climate Friday (Oct. 10) Friday will focus on climate protection and CO2 reduction: topics range from how to avoid pellet losses (OCS) to additive use to lifecycle analyses and the monetisation of sustainable products. A political panel will discuss the competitiveness of the European plastics industry as a driver for a sustainable economy. 4) Smart Saturday (Oct. 11) On Saturday digitalisation and artificial intelligence will take centre stage: PolyMaterials, INEOS, Covestro, Netzsch, the nova Institute, rCycle and representatives from science, to name but a few, will flag up how AI optimises processes from material development to improved collection and sorting for recycling to the drawing up of sustainability reports. 5) Career Sunday (Oct. 12) Career Sunday will focus on people. Be it in recruiting through new channels via gaming or diversity, at two book presentations or the Science and Poetry Slam; not forgetting the networking event “Women in Plastics”. 6) Innovation Monday (Oct. 13) Monday is reserved for start-ups and science: in two pitch sessions emerging companies will introduce themselves with solutions for recycling, digitalisation, material development and organic plastics. In addition, the WAK Prize will be presented by Prof. Moritzer (University of Paderborn). To conclude the session, the scientific panel will discuss the innovative power of plastics as an enabler for various key industries in Europe. 7) Visionary Tuesday (Oct. 14) October 14 looks into the future – Plastics 2050: circular design, biobased raw materials, CCU and the avoidance of micro plastics will be crucial topics. The keynote by Prof. Michael Braungart (Cradle to Cradle) as well as panels with leading representatives from industry and science demonstrating that the future of the industry is transforming – with lofty ambitions, rooted in reality and concrete steps. www.k-online.com"},{"@ID":1
"No.09 2025 www.petpla.net D 51178; ISSN: 1438-9452 PETplanet is read in 162 countries Filling equipment & inspection MARKETsurvey M A G A Z I N E F O R B O T T L E R S A N D B O T T L E - M A K E R S I N T H E A M E R I C A S , A S I A , E U R O P E A N D A L L A R O U N D T H E P L A N E T 08 . 09 . 25 LABELLING Page 39 EDITOUR Page 16 Page 10 Page 26 Visit PETplanet at drinktec! Hall C6 Booth 580 Page 51 AF COMPRESSORS ENERGY SOBRIETY The world leader of PET oil free piston compressors Drinktec September 15 - 19 Munich HALL C5 - BOOTH 401 Meet us at"},{"@ID":13
"PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 11 EDITOUR"},{"@ID":49
"47 EVENT PREVIEW PETplanet Insider Vol. 26 The EURO PRO spindle will be introduced as a solution for capping systems to optimise mechanical transmission systems. With an anti-rotation design that eliminates the traditional guide slide, the spindle reduces assembly and setup times. It features permanent H1 PFAS-free lubrication and is designed to operate for up to 18,000 h between maintenance services. Its retrofittable nature supports upgrades to existing machines. The result is improved productivity, lower lubricant consumption, and up to 90% fewer maintenance-related losses, says Arol. Also on display will be LAB V, a laboratory machine designed for R&D. It provides detailed data on capping forces, torques, and other parameters. It empowers packaging and cap manufacturers to monitor, optimise, and enhance closure performance for quality control. Robotic solutions AROL continues to integrate robotic technology into its systems. These solutions are designed to support and optimise the capping process by introducing flexibility, precision, and automation where manual operations may be limited, inefficient, or not feasible. The company’s robotic systems aim to enable seamless adaptation to different formats and production needs, reducing the need for manual adjustments and helping to shorten changeover times. Especially valuable in complex or sensitive environments - such as those with limited space or strict hygiene requirements - these systems minimise human intervention in critical areas. The result is enhanced sterility, reduced downtime, and more stable operations over time. From cap production to application In addition to machinery, AROL will showcase its group’s broader capabilities in cap production systems. MACA Engineering and LAMFI design and build automatic machines and lines for manufacturing and assembling aluminium and plastic closures. Together, the group covers the full lifecycle of closure production and application. www.arol.com krones.com drinktec 2025 Shaping the future together It’s important to look beyond the short term, which is why Krones is working on “Solutions beyond tomorrow”. Be it beverage and food production lines, digital services or plastics recycling: Krones’ innovative solutions combine superior performance with sustainability. K 2025, Düsseldorf, 8-15 October Hall 9, Stand C29"},{"@ID":27
"BOTTLING / FILLING PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 25 BOTTLING / FILLING 25 Turkey leads global demand for used beverage filling machines, while Germany and Italy dominate supply A global market analysis of used beverage filling machines between 2018 and 2025 highlights Turkey’s leading position, accounting for 14.2% of all requests during this period. This dominance is partly due to intense demand in 2019 and 2021. Despite a downward trend since 2022, no other country has matched Turkey’s cumulative share. India ranks second with 11.7% of total requests, showing more consistent growth and a slight rebound in 2024. Close behind are Germany (7.8%), the United States (7.4%), and Algeria (6.5%), which while not leading in volume have maintained solid demand over the years. On the supply side, Europe clearly dominates. Germany accounts for 18.2% of all used filling machinery offered on the global market, followed by Italy (16.4%) and Poland (12.1%). The quality, reliability, and longevity of equipment manufactured in these countries explain their leadership in the second-hand segment. The United States also stands out, contributing 8.6% of global supply, consolidating its position as a growing exporter in recent years. France (5.2%) and Russia (4.8%) complete the top six, although Russia’s participation has drastically declined since the outbreak of the war in Ukraine in 2022, virtually disappearing from the international market. www.machinepoint.com "},{"@ID":34
"EVENT PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 32 Netstal presents the next generation PET-Line at drinktec Focus on speed, precision and energy efficiency Netstal will be presenting its latest generation PET-Line 4000. The injection moulding system includes updated solutions and functions designed to improve efficiency and offer intuitive user experience. most energy-efficient system on the market, Netstal claims. The optional System Pressure Reduction is said to further improve efficiency. When this function is activated, the pressure in the hydraulic system is continuously maintained at the optimum point, which is often below the maximum pressure. This reduces energy consumption in the overall system and lowers the ecological footprint of production. According to Netstal a PETLine can save annual energy costs in the five-digit euro range compared to similar systems on the market. Integrated quality monitoring and quality shot The highest output is useless if the quality of the preforms produced is not kept constant. Netstal places a strong focus on precision, repeat accuracy and long-term stability in the injection moulding process. Nevertheless, quality must be checked and documented in real time in a modern system. In cooperation with its partner IMDvista, Netstal has integrated a modern quality monitoring system into the PETLine. The camera-based inspection system has been designed to enable real-time detection of defects that may appear. The inline inspection can be used flexibly for new preform designs and has an intelligent self-learning function for all cameras and inspection steps. With integrated quality control, users can identify potential weak points in the injection moulding process at an early stage and make optimisations. In addition, the quality of the delivered batches can be comprehensively documented for the customer. Furthermore, the new and fully integrated Quality Shot offers the option of taking random samples and subjecting the preforms to in-depth laboratory testing on request. For this purpose, the system transfers the preforms of a complete shot to an additional conveyor belt and places them in a separate box. Netstal Hall C6 – Booth 361 Netstal PET-Line 4000 of the latest generation (symbolic image of complete system) A PET-Line 4000 will be highlighted at the booth of the Swiss mechanical engineering company, producing 6.9 g preforms with a 25/22 thread. PET resin with a share of 30% rPET will be processed. In the interests of sustainability, the preforms produced are then fed back into the PET recycling loop. High cavity moulds Part of the injection moulding solution is a newly developed mould from Krones Group sister company MHT with 144 cavities and an integrated self-cleaning function. The PETLine 4000 operates the mould with a fast cycle time of 4.8 s. With around 108,000 preforms per hour, it is one of the most productive systems with a clamping force of 400 t, says Netstal. For higher output with the same clamping force, MHT also offers a suitable mould with 160 cavities. If a maximum output is required, customers opt for the larger PET-Line 5000, which can be equipped with up to 192 cavities. Energy efficiency A key element in increasing overall efficiency in the production of preforms is the continuous optimisation of energy efficiency. With the integrated recuperation of kinetic braking energy from the clamping unit and post-mould cooling station, the PET-Line is the"},{"@ID":55
"53 K 2025 PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net System solutions for the plastics industry The MAAG Group will unveil a host of technologies for the plastics industry, all centred around integrated system solutions in pelletising, extrusion, filtration, recycling as well as measurement and controls. Here are some highlights that will be presented: Debut of the PEARLO CS – compact underwater pelletising The new PEARLO CS draws on the proven PEARLO series, it features the familiar tangential cutting chamber and optimised cutter design. Offered in two sizes, it targets production scales where flexibility and efficiency are essential. “We developed the PEARLO CS specifically for manufacturers who need top-tier performance in a streamlined footprint,” explains Product Manager Rico Sandmann. M2-USG redefined – enhanced design With an enlarged rotor diameter and improved water flow, the next generation M2-USG underwater strand pelletising system enables greater throughput and high pellet quality. Additional sensors boost process stability. EBG – dust-reducing dry cut strand pelletising system This semi-automated system offers flexible process control with reduced strand breaks, low moisture content, and minimised dust formation. Virgin polymers in focus: PEARLO 350 & CIS System MAAG introduces the largest underwater pelletising system for PET production with the PEARLO 350 pelletiser equipped with EAC technology and new die plate design, ensuring long tool life, precise cutting and reduced fines for premium granulate. For high throughputs, the Central Injection System (CIS) die plate introduces water centrally through the die plate to reduce agglomerates and improve pellet cooling for high-MI polymers. The Maag Group also announced two novelties: New centrifugal dryer lab in the US MAAG has commissioned the new centrifugal dryer lab as a key part of the Centrifugal Dryer Center of Excellence in Eagle Rock, VA. The lab will allow MAAG to continue developing and refining centrifugal dryers for virgin polymer, recycling, and compounding systems. Focus for the lab include improved energy efficiency, drying performance, noise reduction and to build application specific knowledge for future innovation. For customers, the Centrifugal Dryer Lab can be utilised for drying tests up to 72,000 kg/h. Welcome to the MAAG Group family: Sikora GmbH Since June 2025, Sikora GmbH has joined the MAAG Group. Sikora will present their innovative measurement, control, inspection, and sorting technologies for quality control in the plastics industry in Hall 10, booth F14. www.maag.com Maag Group Hall 9 Booth A02"},{"@ID":39
"PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 37 EVENT PREVIEW Energy-saving innovations for the beverage industry With energy prices continuing to rise, the beverage and liquid food industry faces significant challenges. Efficient compressed air generation is therefore crucial. Rotary screw blowers with Sigma Profile Kaeser’s CBS series rotary screw blowers have been designed as an efficient and space-saving solution. The SFC version is equipped with an integrated frequency converter and a synchronous reluctance motor. These rotary screw blowers feature an energy-saving drive concept and a compact design, which allows all maintenance work to be performed from the front of the unit. Side-by-side installation is possible even with all electrical equipment. Variable-speed reciprocating compressor The i.Comp 8 / 9 from Kaeser incorporates a new drive concept. The roto-moulded PE enclosure houses an oil-free reciprocating compressor powered by a speed-controlled drive motor that adjusts output to meet the actual compressed air demand. With i.Comp Tower T versions, the compressor block, air receiver, refrigeration dryer and Sigma Control 2 controller are all housed together within one complete turnkey package. Oil-free rotary screw compressors with Sigma Profile Kaeser’s new CSG series of oilfree compression rotary screw compressors are designed as energy efficient solutions for sensitive processes. The systems combine IE5 efficiency class synchronous reluctance motors with a refined Sigma Profile airend. The water-cooled CSG with integrated i.HOC compressed air dryer and heat recovery system makes double use of the heat generated during compression - suitable for supporting washing processes and for heating sanitary and process water. Boosters DN C This all-in-one system combines sleek design with functionality in a clean, well-organised layout, aimed to ensure an effective cooling airflow and to allow easy access for maintenance. This makes it suitable for hygiene-sensitive production environments, such as PET bottle manufacturing. With the advanced Sigma Control 2 controller, the booster delivers comprehensive monitoring and control capabilities – and is fully compatible with the Sigma Air Manager 4.0 for a seamlessly networked, energy-efficient compressed air supply system. Pure, dry compressed air with Secotec, the i.DC and the Aquamat i.CF The energy-efficient Secotec refrigeration dryers and i.DC heatlessregenerated desiccant dryers are expertly designed to complement Kaeser compressors. This results in reliable compressed air drying with maximum efficiency, says Kaeser. The Aquamat i.CF oil-water separator is designed for efficient condensate treatment. Equipped with the Aquamat Control controller, it allows continuous monitoring of the process, predictable maintenance scheduling, and maintains high levels of cleanliness. www.kaeser.com Kaeser Kompressoren Hall C5 – Booth 440 The stationary Tower T-version of the variable speed and i.Comp workshop compressor provides a dependable supply of quality compressed air for workshop business environments. Rotary screw technology for blowers, Kaeser’s CBS series"},{"@ID":15
"PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 13 EDITOUR Working with us bears a risk RI VWDUWLQJ D ORQJ WHUP SURƓWDEOH UHODWLRQVKLS IRU \\HDUV yellow.agency Swiss-engineered Preform Systems At Otto Systems we focus on solutions for special applications in PET preform production. We provide you with the most economical answers to your needs. Our unique system concept is based on smart modularity, proven performance, IXOO LQWHJUDWLRQ DQG PD[LPXP ŴH[LELOLW\\ )URP LGHD WR RSHUDWLRQ 2WWR 6\\VWHPV JLYHV \\RX D GHFLVLYH FRPSHWLWLYH HGJH with your satisfaction as our guiding principle. Jump-start your PET preform production with us. RWWR V\\VWHPV FRP DRINKTEC 2025 SEPT 15–19 Meet us in Hall C6 Booth 339"},{"@ID":52
"EVENT PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 50 Interview with Atsushi Hayakawa, General Manager, Technical Development Department, Aseptic Systems - DNP Dai Nippon Printing Co., Ltd. “Food safety is not only a national concern” DNP - Aseptic Systems Hall B4 – Booth 533 PETplanet: DNP Group has three main business areas: aseptic PET bottle filling, liquid filling systems for paper containers, and bag-in-box filling systems. You started with aseptic PET bottle filling in the 1990s. What were the main challenges at that time, and what technological developments made it possible? Mr Hayakawa: Our first hydrogen peroxide-based aseptic filling system for PET bottles was developed in 1994. At the time, the main challenges were the stable conveyance of bottles and caps and maintaining aseptic quality throughout the process. This was particularly important because the system was dedicated to milk tea, which requires a high level of sterility. We overcame these challenges by switching from traditional conveyor transport to neck-handling of bottles, and by developing an ultrashort hydrogen peroxide sterilisation process. The aseptic filling system we developed for milk tea became the foundation of our current aseptic technology. PETplanet: How has the beverage market in Japan evolved since then, and which product types are currently the most popular among your customers? Mr Hayakawa: Between 1994 and 2000, an aseptic PET filling system was still not widely recognised in the Japanese market, and hot filling remained the dominant method. However, in 2000, we launched our third-generation hydrogen peroxide bottle sterilisation system, capable of 72,000 bph. Once its high sterility and stable operation, regardless of bottle type, were demonstrated through neck-handling technology, the market gradually began shifting towards aseptic filling. Today, the most popular products among our customers are tea-based beverages. A wide variety of teas are produced, often blended with different flavours or milk. PETplanet: In Japan, you hold a market share of around 60% in aseptic PET bottle filling. Which markets outside Japan are of particular interest, and where do you see the most potential, especially in terms of applications? Mr Hayakawa: We are particularly focused on the Asian market outside Japan, where tea-based beverages are widely consumed, much like in Japan. These drinks are naturally low in acidity, which increases the risk of spoilage - especially in warmer climates. This makes aseptic PET technology an ideal choice for ensuring product stability and safety over time, without the need for refrigeration. PETplanet: In Europe, drinktec is considered the leading trade fair for the beverage industry. Do you attend regularly, and what are your expectations for this year’s event? Mr Hayakawa: Until now, we have attended drinktec primarily as visitors. However, this year marks our first time exhibiting. We are excited to present our proprietary aseptic PET bottle filling system, which has been refined over more than 50 years in Japan’s highly demanding market. We hope to introduce this technology to beverage professionals from around the world and explore new opportunities for collaboration. This is because we believe that “food safety” is not only a national concern, but a shared global goal. In pursuit of this goal, we aim to deliver safe and reliable aseptic products while minimising the use of the Earth’s energy and reducing CO2 emissions as much as possible. PETplanet: What technological highlights can visitors expect to see at your booth? Mr Hayakawa: Although our booth will be modest in size, we will be showcasing two key technological highlights: our latest innovations: the Two-Step Sterilisation and Green Aseptic. The Two-Step Sterilisation System consists of preform sterilisation followed by compact bottle sterilisation. By sterilising in two steps, we have achieved a 40% reduction in chemical usage and energy consumption, along with a 30% reduction in installation footprint compared to conventional systems. Green Aseptic is a next-generation aseptic PET filling system that utilises non-thermal water sterilisation. This system has been practically applied to tea-based beverages for the first time globally (according to our internal research). It successfully reduces CO2 emissions and energy consumption during liquid processing by up to 80%. We warmly invite all visitors interested in sustainable beverage production to stop by our booth to learn more. PETplanet: Thank you so much Mr Hayakawa. www.global.dnp/group/aseptic-systems/"},{"@ID":75
"LABELLING PETplanet Insider Vol. 25 No. 0/24 www.petpla.net 20 Henkel’s new hot melt adhesive for PET bottle labelling enables more effi cient PET recycling and cleaner fl akes Let go at the right moment PET is one of the few plastics that can be recycled almost infinitely – if all components cooperate. The adhesive that holds the label to the bottle is crucial to the quality of the recycled material. Anything that doesn’t dissolve during the recycling process leaves residue on the PET flakes. Henkel’s new hot melt adhesive, Technomelt EM 335 RE, has been designed to enable clean separation. Conventional hot melt adhesives, which are commonly used for PET bottle labelling, can be difficult to remove during the recycling process. Even in the hot caustic soda bath, which is part of the standard processing procedure, only 12 to 30 per cent of the adhesive typically dissolves. This can result in PET flakes with some contamination, potentially affecting the quality of the recycled material by causing cloudiness or yellowing. Contaminated flakes are also no longer suitable for applications such as food packaging due to their reduced barrier properties. Henkel now offers Technomelt EM 335 RE, an adhesive tailored to the needs of modern recycling processes. It is alkali-dispersible and can be removed by up to 98 per cent. The adhesive residue is separated from the material stream along with the label residue. This hot melt adhesive is claimed to be ideal for paper and plastic labels. It can bond up to 40,000 bottle labels per hour at a low processing temperature of 110 to 140°C. This aims to protect equipment, save energy, and increase operational reliability. Due to its mineral oil-free formulation and compliance with food regulations, the hot melt adhesive is suitable for even the most sensitive applications, says Henkel. Its practical packaging in X-tra chubs ensures easy and safe handling while avoiding packaging waste. PETCYCLE in Germany has approved Technomelt EM 335 RE. www.henkel.com LABELLING"},{"@ID":42
"MARKET SURVEY 40 PETplanet Insider Vol. 26 No. 09/25 www.petpla.net Filling inspection systems Company name KHS GmbH Pressco Technology Inc Heuft Systemtechnik GmbH Postal address Telephone number Web site address Contact name Function Direct telephone number E-Mail Juchostraße 20, 44143 Dortmund, Germany +49 231 569 0 www.khs.com Mr Helmut Schmitt Project Man. & Production Man. Inspection Technology +49 231 569 10124 [email protected] 29200 Aurora Road, Cleveland, OH, USA +1 440 498 2600 www.pressco.com Mr Tom Murphy VP, Sales & Customer Service +1 440 498 2600 [email protected] Am Wind 1, 56659 Burgbrohl, Germany +49 2636 56 0 www.heuft.com Mr Sjoerd van Laar Product Manager +49 2636 2431 [email protected] Fill level control Infrared No Yes X-ray Yes Yes Yes Gamma Yes No (too unsafe) Camera Yes Yes, high frequency Yes Contamination control Foreign substance inspection (sniffi ng) for empty ref PET bottles No Yes Closure inspection Yes Presents of cap Yes Yes Yes Crooked cap Yes Yes Yes Lifted cap Yes Yes Yes Wrong cap Yes Yes Yes Tamper evident band control Yes Yes Yes Camera: 360° / sensor Yes, both Yes Yes Label inspection Torn label Yes Yes Vertical / horizontal misalignment Yes Yes Yes Best-before date control Code presence inspection No Yes Camera: 360° / sensor Camera and sensor Yes Yes Pressure leak detector Squeezer No Yes Applicable bottle type Diameter 40-110mm Up to 150mm in standard up to 200mm Height 150-360mm Up to 400mm in standard up to 400mm Rejecting bottle Into bin and onto collecting table Push reject and diverter reject options available Yes Inspection speed PET: up to 86,000bph Over 3,000ppm 72,000cph with 360° inspection included; otherwise up to 144,000cph Monitoring Filler-/sealer management Filler valve, capper head correlation Yes Filling equipment Company name Krones AG SMI S.p.A. KHS GmbH Postal address Telephone number Web site address Contact name Function Direct telephone number E-Mail Böhmerwaldstr. 5 93073 Neutraubling, Germany +49 9401 70 0 www.krones.com Via C. Ceresa, 10, 24015 San Giovanni bianco BG, Italy +39 0345 40111 www.smigroup.it Mr Pietro Volpi Marketing Dept. Manager +39 0345 40316 [email protected] Juchostraße 20, 44143 Dortmund, Germany +49 231 569 0 www.khs.com Mr Manfred Härtel Product Manager Filling +49 231 569 0 [email protected] 1. Machine designation / model number Modulfi ll, Ø1.080 mm - 6.480 mm Filler and capping machine in Ecobloc confi guration Innofi ll PET DRV-VF 2. Number of fi lling heads (range: from/to) 20 - 234 fi lling valves 9-114 for standard bottle (up to 3L); 9-20 for high capacity bottle (up to 10L) 48/216 3. Min to max bottle contents (in liters) 5L big bottle (fl at water) / 3L CSD (Latin America) 0.25-10 0.1/3.0 4. Filling speed: output (bph) (min to max): 10.000bph (lower: Kosme) - 100.000bph (fl at water) 1,000-50,000 Up to 82,000 specifi y: 1L bottle / still water (bph) Up to 86,000 Up to 44,000 Up to 82,000 1L bottle / CSD (bph) Up to 76,000 Up to 28,600 Up to 72,000 1L bottle / Milk (bph) Up to 56,000 Up to 33,500 1L bottle / Juice (bph) Up to 48,000 Up to 34,400 (*) depending on the preform/bottle features Up to 60,000 5. Filling process Pressureless (still drinks) Yes, Modulfi ll VFJ Yes Yes Pressure fi lling (carbonated drinks) Yes, Modulfi ll VFS Yes Yes Hot fi lling Yes, Modulfi ll VFJ No Yes Cold aseptic fi lling Yes, Modulfi ll VFJ Asept No Yes Juices with high pulp content Yes, Modulfi ll VFJ / Modulfi ll NWJ / Krones FlexiFruit No 6. Type of fi lling valve and metering system Volumetric fi lling system: inductive and mass-fl owmeter, net weight fi lling systemwith weighing cell and height fi lling systemwith electronic fi ll height measuring Electronic volumetric fi lling valves fowmeters (metering system) Volumetric fi lling system; pneumatic cylinder; MID (inductive fl ow meter); mass-fl ow (Coriolis) 7. Special features (short description/keywords) High-performance up to 100,000bph, fi lling at ambient temperature (CSD products), stepless control on some fi lling systems, low to high viscosity products, processing high fruit content, can be combined with a suitable Krones capping systems, container and packaging sterilisation for sensitive products. Compact modular frame, with a wide choice of customisation options; operating and maintenance costs cut; easy and quick format changeover, high hygiene, easy maintenance and cleaning; optimal performances with reduced costs of the Ecobloc series as it does not require a rinser and conveyor belts between the stretch-blow moulder and the fi ller. The machine base plate is inclined towards the drainage points. This allows the drainage of liquids that are on the machine base and a higher level of hygiene. CSD warm-fi lling up to 24°C; simple fi lling valve; compact unit; slow & fast-fi lling; gentle fi lling with low foaming; no beverage loss during production; PTFE-sealing technology prevents aroma transfer."},{"@ID":67
"K 2025 PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 65 Redefining PET closures The PET beverage packaging industry is going through a major transformation – not just through small improvements, but by intentionally breaking away from traditional standards. Austrian mouldmaking-specialist Z-MOULDS, in collaboration with long-term partners NETSTAL and MHT (both Krones Group members), has developed a mono-material PET closure that integrates sustainability with industrial feasibility. This closure is designed with circular economy principles at its core. It is engineered for immediate functionality upon ejection from the mould and optimised for high-volume industrial production. Central is a new disruptive moulding concept. A new standard for sustainable design In contrast to multi-component closures, this mono-material closure is composed entirely of PET, ensuring seamless integration into existing bottle recycling systems. Produced with a new mould technology, the closures are de-moulded fully formed and ready to use with a functioning TE-band. No post-processing is necessary. This boosts manufacturing efficiency, states Z-MOULDS. The key features of the closure solution are that it is a 100% mono-material PET construction, enabling full recyclability. It uses a de-moulding approach, which allows for an immediate postmould functionality, eliminating the need of any secondary step on the TE-band. Therefore, the design is optimised for fast, large-scale industrial rollout. The collaboration between Z-MOULDS, NETSTAL and MHT shows how combining expertise from different engineering fields can lead to advances in both product quality and more sustainable packaging practices. Industry launch at drinktec and K Show The first public presentation of this new closure solution is scheduled for two major industry events in the autumn: drinktec: Hall C6, Booth 419 K Show: Hall 10, Booth G32 Attendees will be able to observe the closure solution first-hand, engage with the engineering teams behind its development, and assess its potential to improve both sustainability and operational efficiency in beverage packaging. Future of PET packaging This development marks a pivotal moment in closure technology, says Z-MOULDS. It has been developed to reconcile ecological responsibility with production efficiency - two objectives often perceived as conflicting - through a design ready for marketscale implementation. As the industry faces rising demands and a need for process optimisation, innovations of this nature are expected to shape the future of PET packaging. www.z-moulds.com Z-MOULDS Hall 10 Booth G32 Z-MOULDS Hall C6 – Booth 419 )睨%睤睥"},{"@ID":41
"MARKET SURVEY 39 PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 9/2025 MARKETsurvey Suppliers of filling equipment and filling inspection systems It’s time to present some selected state-of-the-art filling equipment and filling inspection systems in our annual market survey. Please have a look at the up to date technical details provided by: Sacmi Beverage SpA, SMI S.p.A., Enoberg s.r.l., Krones, KHS GmbH, Sipa S.p.A, STM SP. Z o.o., Pressco Technology Inc., Newamstar Packaging Machinery Co., Ltd. and Heuft Systemtechnik GmbH. Although the publisher has made every eff ort to make sure that the information in this survey is up to date, no claims are made regarding accuracy and completeness. Filling equipment Company name Sipa S.p.A. STM SP. Z O. O. Postal address Telephone number Web site address Contact name Function Direct telephone number E-Mail Via Caduti del Lavoro n. 3 31029 Vittorio Veneto (TV), Italy +39 0438 911 511 www.sipasolutions.com Mr Matteo Tagliaferri Marketing and Communication +39 0438 911 511 [email protected] Ul. Piaskowa 12, 78-520 Zlocieniec, Poland +48 94 367 14 71 www.stm-pack.com Mr Matuesz Kinda Sales & RND Director +48 5030 366 35 [email protected] 1. Machine designation / model number Isofi ll P Stillfi ll Evo Flextronic C Synchroblock Combifi ll ISO EPV: a blow moulding-fi llingcapping machine for CSD and still drinks fi lling Synchroblock Combifi ll WM/ FM: a blow moulding-fi llingcapping machine for still product contactless fi lling Synchroblock Combifi ll BIG WM/FM: a blow moulding-fi llingcapping machine for still product contactless fi lling in BIG bottles 2. Number of fi lling heads (range: from/to) 20-140 20-140 30-180 16-60 16-40 16-20 3. Min to max bottle contents (in liters) 0.125-3 0.125-3 0.125-3 0.2-2.5 0.2-2.5 1.0-6.0 4. Filling speed: output (bph) (min to max): specifi y: 1L bottle / still water (bph) 60,000 62,000 60,000 6,000-14,000 6,000-14,000 3,000-5,000 at 5.0L 1L bottle / CSD (bph) 51,000 (CMW) 55,000 (CMW) 6,000-14,000 1L bottle / milk (bph) 6,000-14,000 1L bottle / juice (bph) 53,000 60,000 59,000 6,000-14,000 5. Filling process Pressureless (still drinks) Yes Yes Yes Yes Yes Yes Pressure fi lling (carbonated drinks) Yes Yes Yes No No Hot fi lling Yes Yes No No No Cold aseptic fi lling Yes Yes No No No Juices with high pulp content Yes No Yes Yes 6. Type of fi lling valve and metering system Isobaric mechanical level fi lling Mechanical gravity fi lling Isobaric volumetric fi lling valve EPV - Electropneumatic isobaric mechanical level fi lling, EVV- Electronic Volumetric Valve Electronic fl ow meter fi lling or electronic weight fi lling Electronic fl ow meter fi lling or Electronic weight fi lling 7. Special features (short description/keywords) AISI 316L SS valve, product defl ection without defl ector on the fi lling tube, quick changeover for different neck diameters, automatic dummy bottle insertion, mobile vent tube, centralised remote fi ll level adjustment AISI 316L SS valve, product defl ection without defl ector on the fi lling tube, quick changeover for different neck diameters, seperated bottle air return, hot fi ll kit for product recirculation, constant and controlled recirculation rate in bottle, centralised remote fi ll level adjustment no bottle no fi ll system AISI 316L SS valve, product defl ection without defl ector on the fi lling tube, quick changeover for different neck diameters, automatic dummy bottle insertion, magnetic fl ow meter product control, fi lling speed control, XFill confi guration without tank on board, dry pressurisation separated bottle air return AISI 316 SS valve, quick change over, ultra clean version available, three big touch panels for user friendly software with automatic diagnostic system for machine's operation limited to minimum; wide choice of options for further customisation of machine AISI 316 SS contactless fi lling valve, quick change over, ultra clean version available, three big touch panels for user friendly software with automatic diagnostic system for machine's operation limited to minimum; wide choice of options for further customisation of machine AISI 316 SS contactless fi lling valve, quick change over, ultra clean version available, three big touch panels for user friendly software with automatic diagnostic system for machine's operation limited to minimum; wide choice of options for further customisation of machine Resins & additives Cap manufacturer & cap inspection Cap systems & cap moulds Preform production & inspection Preform systems & moulds Two stage SBM machinery Filling equipment Compressors Shrinkfilm & palletising machinery Recycling machinery"},{"@ID":46
"EVENT PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 44 New GME 30.40 closures portfolio Swiss provider of closures solutions corvaglia will showcase a versatile portfolio for modern beverage technology. This includes developments for the GME 30.40 neck finish, proven tethered caps, and the new SabreCap for aseptic carton packaging. Corvaglia has announced a comprehensive solution portfolio tailored to the GME 30.40 neck finish. This modular, adaptable product line highlights the company’s commitment to efficiency, design diversity, and compliance with environmental regulations. “Years ago, we made a consistent move toward modern and innovative bottle neck finishes like the GME 30.40 and developed closures that align various customer needs with regulatory requirements,” says Michael Krueger, CEO of the corvaglia group. Quick switch between tethered and non-tethered At the heart of this innovation is corvaglia’s proven modular mould system. Developed according to the vision of company founder Romeo Corvaglia, the system uses clusters of four cavities, scalable up to 96 or 128 cavities. A standout feature is the quick switch between tethered and non-tethered closures via a simple slider change, enabling rapid adaptation to evolving market and regulatory demands. The portfolio offers three tamperevident band designs: Interference band (classic injection moulded, for simple and cost-effective production) Adaptive flex-band (injection moulded with flaps, for easy application on filling lines) Slitted & folded band (combines the previous two options). Each variant is available in both tethered and non-tethered versions. All tethered models fully comply with EU Directive 2019/904, underscoring corvaglia’s forward-looking compliance strategy. To meet diverse regional preferences, the closures are offered in three different outer designs, resulting in 18 customisable combinations. In addition to GME 30.40, the modular system also supports other common neck finishes, including GME 32.04 (1881), GME 30.26 (29/25), and GME 30.25 (38mm Aseptic), further enhancing its relevance for global beverage operations. SabreCap Launch – closures for aseptic carton packaging In addition to the GME 30.40 portfolio, corvaglia will present SabreCap – the company’s first closure specifically developed for aseptic carton packaging. It is reported to feature a unique cutting surface that ensures clean perforation of the sealing foil. It has been designed to enable effortless pouring and to reduce residue. From a production standpoint, the closure integrates seamlessly into existing filling lines without requiring technical modifications, says corvaglia. Mass production of SabreCap began earlier this year at corvaglia’s U.S. site in Newnan, Georgia. www.corvaglia.ch Corvaglia Hall C6 – Booth 561 Selection from the GME 30.40 portfolio New SabreCap for carton packaging"},{"@ID":6
"PETcontents 4 PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 09/2025 EDITOUR CIRCULAR ECONOMY 10 Sustainability is using rPET 12 Sustainability in a compact mesh design with energy-saving servomotors 14 Sustainable drying and crystallisation with infrared LABELLING 16 Label-free bottles 17 Labelling machines to handle diverse container shapes and materials 18 Plastic wrap-around labels for a wide variety of bottles 20 Let go at the right moment 21 Wash-off adhesives supporting sustainable packaging 22 Compact prewasher BOTTLING / FILLING 24 Used beverage filling machines MARKET SURVEY 39 Suppliers of filling equipment & filling inspection systems EVENT PREVIEW 26 drinktec 2025 - Floorplan PETpoint 28 drinktec 2025 preview, part 3 32 Focus on speed, precision and energy efficiency 34 Technologies for rPET bottle production 36 Energy-saving e-cap production cell 37 Energy-saving innovations for the beverage industry 38 New generation of preform handling system 42 Intelligent automation, energy-saving features & scalable mould solutions 43 Oil-free compressors live in action 44 New GME 30.40 closures portfolio 45 Tackling PET packaging’s performance and recycling pressures 46 Capping machines and more 47 The power of plastics! Green – Smart – Responsible 48 Electronic volumetric valve for filling machines 49 The Swiss Army knife for blowmoulders 50 “Food safety is not only a national concern” - Interview with Atsushi Hayakawa, General Manager, Technical Development Department, Aseptic Systems - DNP Dai Nippon Printing Co., Ltd. 51 K 2025 preview 60 “45 years of experience behind us, and innovation for the future” 62 Efficient interplay of plastics recycling technologies 64 Compact washing technology 65 Redefining PET closures 66 Sustainable turnkey injection moulding solutions 67 Quality in real time, solutions with vision 68 K 2025 – ‘Plastics shape the Future’ Special 70 Plastics Recycling Show MEA 2025 OUTER PLANET 78 Turning plastic waste into community impact BUYER’S GUIDE 72 Get listed! INSIDE TRACK 3 Editorial 4 Contents 6 News 71 Bottles for home + personal care Editour LABELLING Page 36 Page 18 Page 14"},{"@ID":68
"K 2025 PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 66 Sustainable turnkey injection moulding solutions Shibaura Machine will present its next-generation injection moulding the EC-SXIII All-Electric series and the S-GenXt Hydraulic series. It is a newly developed line of auxiliary equipment, providing plastics manufacturers with comprehensive, turnkey solutions for cost-effective and efficient production. Completing the ecosystem is the Industrial IoT platform ‘machiNetCloud,’ which enables smarter, connected, and more sustainable factory operations. Shibaura Machine Hall 15 Booth B21 ‘Smart. Green. Sustainable.’ Under the theme ‘Smart. Green. Sustainable.’, Shibaura Machine will demonstrate how its integrated system expertise helps manufacturers transform their production environments. The focus is on maximising energy efficiency and delivering cutting-edge technology known for minimal maintenance requirements and longevity. “With the new EC-SXIII All-Electric and S-GenXt Hydraulic series, we’re redefining injection moulding. These machines enhance performance, precision, and operational efficiency, driving smarter and more economical production. At the same time, we’re advancing our capabilities in digitalisation and sustainability,” says Shigetomo Sakamoto, President of Shibaura Machine Group. The company’s AI-powered monitoring system, Virtual Machine Expert, continuously monitors production processes, proactively detecting potential component issues before they result in unplanned downtime. Integrated with the machiNetCloud IIoT platform, all machines at the booth will showcase real-time data through interactive dashboards. The machiNetCloud platform delivers valuable insights, enabling injection moulders to optimise production workflows, improve efficiency, and maximise Overall Equipment Effectiveness (OEE), says the company. Both moulding applications at K 2025 will produce parts using recycled PET (rPET), showcasing Shibaura Machine’s commitment to environmental responsibility. “By utilising rPET derived from post-consumer plastics like bottles and packaging, we’re supporting a shift towards sustainable injection moulding and a circular economy,” Sakamoto adds. Next-generation machines The EC75SXIII All-Electric injection moulding machine will be the centrepiece of Shibaura Machine’s booth, showcased in a fully automated, highefficiency production cell. This system will manufacture sleek business card holders using a single-cavity rPET mould from CNN Plastic System with a clamping force of 75 t. The automated cell seamlessly integrates component production, logo printing, and final assembly, delivering precision, speed, and energy efficiency. Supporting auxiliary equipment includes a 6-axis robot (TV1000 & TVM900), the HCD50 compact dehumidified air dryer, and the LTAC 3.5 air-cooled chiller from Shibaura Machine. Additional components include the IXW800SVIP take-out robot from Star Automation and a logo printing system provided by Roboprint. The S-GenXt 180-7A hydraulic injection moulding machine will be featured in a second fully automated production cell, producing rPET food containers using a 2-cavity mould from CNN Plastics System. In-mould labelling is seamlessly integrated with WETEC’s W830X system, applying labels directly during production. Equipped with Shibaura Machine’s proprietary binary injection technology, the S-GenXt achieves fast cycle times and lowers production costs, eliminating the need for expensive accumulators or additional components, stated the company. The cell also incorporates the HCD150 compact dehumidified air dryer and the LTAC 5 air-cooled chiller for optimised performance. All S-GenXt machines and auxiliary equipment are manufactured at Shibaura Machine’s state-ofthe-art facility in India. “Whether it’s material handling, drying, or temperature control, our smart solutions enhance both electric and hydraulic injection moulding operations,” summarises Sakamoto. www.shibaura-machine.eu The S-GenXt 180-7A hydraulic injection moulding machine will be producing rPET food containers at K show."},{"@ID":19
"LABELLING PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 17 TIRELLI’s linear and rotary solutions for every production line Labelling machines to handle diverse container shapes and materials TIRELLI was established in 1957 as a company specialising in electrical installations. In the 1980s, following the successful production of its first labelling machine, the company broadened its technology portfolio by manufacturing filling and capping machines, meeting the comprehensive packaging needs of the cosmetics, home & personal care, and chemical industries. Today, TIRELLI’s technologies are available as both standalone units and complete packaging lines. The company has installed over 5,580 machines in 118 different countries worldwide. Following the acquisition of KTF Engineering in 2021, TIRELLI expanded its product range to include high-speed weighing machines, blowing/rinsing machines and equipment designed to handle home care products with corrosive and/or abrasive properties. In 2023, the acquisition of the BRB Globus Srl business unit further strengthened TIRELLI’s offerings, enabling the company to better meet the increasing demand for labelling machines tailored to medium- and lowspeed production lines in the home & body care sector. Two technologies TIRELLI’s labelling portfolio is built around two core machine types: linear and rotary systems. Both offer high-quality application of self-adhesive, hot-melt, or cold-glue labels on cylindrical, square, or custom-shaped containers. The choice between the two depends on production speed, container complexity, and the desired level of flexibility. Rotary labellers: high speed, high precision Designed for medium- to highspeed lines, TIRELLI’s rotary machines can apply front and back labels, neck and cap labels, and full or partial wraparound labels to containers made of glass, plastic, or metal. Each container is placed on a rotating carousel, seated on an individual plate, and held securely by a pressure head, ensuring perfect alignment throughout the cycle, the company says. Depending on the application, plates can be driven either mechanically or via electronic cams powered by servomotors, allowing advanced orientation. When paired with vision systems, these machines can align labels with embossed logos, seams, or artwork with pinpoint accuracy. The BRB FLEX is a versatile solution for medium- to high-speed lines. With output speeds of up to 24,000 containers per hour, it handles a wide variety of labels, including wraparound, front/back, neck, base, and cap. Its servo-driven system enables precise orientation, while custom pressure heads stabilise the product even at peak speeds. Linear labellers: compact, reliable, intuitive For low to medium output lines, TIRELLI’s linear labelling machines are designed to offer a balance of performance, simplicity, and flexibility. Their compact footprint makes them easy to integrate even in restricted spaces. The company states that in their High Performance (HP) versions, these machines can reach speeds of up to 9,000 containers per hour, delivering dependable results with minimal operator intervention. The BRB UNO, is a cold-glue linear machine designed specifically for cylindrical containers. It applies cut-and-stack paper labels with high consistency and low maintenance requirements. The BRB UNO is particularly popular in the food & beverage, household care, and chemical sectors, where container variety is common and flexibility is essential. www.arol.com LABELLING In modern manufacturing, labelling is no longer just a finishing touch, it plays a strategic role in defining a product’s identity and ensuring shelf impact. From full wraparound labels to precisely applied neck or cap labels, today’s producers demand speed, precision, and flexibility. TIRELLI states that it offers a complete range of labelling machines designed to handle diverse container shapes and materials, operating with high reliability across a wide variety of production environments."},{"@ID":81
"LABELLING PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 19"},{"@ID":26
"BOTTLING / FILLING PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 24 How the market has evolved between 2018 and 2025 Used beverage filling machines by Isidro Gutiérrez, Marketing Executive MachinePoint From soft drink factories and mineral water bottling plants to craft beer production centres, beverage filling machines have long been at the heart of the industrial process. But what happens when these machines change hands? The second-hand market, often quiet and highly technical, holds key insights into the evolution of an entire industry. An exclusive analysis carried out by MachinePoint reveals the trends, shifts, and imbalances in this market between 2018 and 2025. The result is a portrait of a sector marked by the rise of emerging markets and the scarcity of certain types of technical equipment. Strong demand pressure in a market with limited supply The used beverage filling machinery sector shows clear signs of recovery in 2024. Demand has surged by 32% over the past year. At the same time, supply has also grown, reaching its highest level in the past eight years. This 21% increase compared to 2023 suggests that more companies are willing to renew assets and release machinery into the secondary market. Despite these positive indicators, a clear imbalance remains: demand for used filling machines continues to far outstrip supply. This gap represents both a challenge and an opportunity, especially for suppliers who can anticipate market needs. Although data for 2025 is still incomplete, the signals point to cautious optimism. If the trend continues, the market could enter a new cycle of sustained expansion. The used filling machine market is dominated by complete PET and carbonated lines Between 2018 and 2025, global demand for used beverage filling machines has focused on a small group of technologies, mainly complete bottling lines for various types of drinks. According to the data analysed, the most in-demand machine type has been the complete PET line for still water, accounting for 24.5% of all requests registered in the period. Second place goes to complete lines for carbonated drinks, with 18.6% of total demand, followed by complete canning lines at 12.1%. In recent years, especially since 2021, we’ve observed a significant increase in demand for can filling lines. This format has seen a strong resurgence, driven by its recyclability, modern aesthetics, and popularity in categories such as craft beers, energy drinks, and flavoured waters. Companies are increasingly investing in canning lines to diversify their offering and respond to evolving consumer preferences. Complete glass bottle lines rank fourth at 8.3%, while PET lines for sparkling water represent 6.9% of all requests. Glass bottling lines, traditionally associated with premium products such as wine, spirits, or high-end mineral waters, have maintained a steady presence, although their relative weight has clearly declined. While glass remains appreciated for its look and reusability, logistical challenges, cost, and fragility have led many companies to prioritise more practical alternatives. Another notable shift is the growing demand for more specialised technologies, such as aseptic lines for still drinks and hot-fill lines. These solutions once largely limited to large producers or specific products are gaining traction thanks to the expansion of categories such as preservative-free juices, functional beverages, infusions, and bottled teas. On the supply side, similar patterns emerge with slight variations Complete PET lines for still water also lead the supply side, accounting for 18.6% of all machines offered, followed by lines for carbonated drinks (14.7%) and glass lines (14.0%). Complete canning lines drop to fourth place with 8.0%, while in fifth place we find a more technical type: PET fillers for still water and beverages, representing 6.2% of total supply.This analysis confirms that the market is strongly oriented towards complete lines rather than individual components. It also reveals a reasonable degree of balance between what is sought and what is available on the second-hand market. However, specific mismatches persist, for example, lower availability of can lines despite high demand, presenting clear opportunities for brokers and resellers. Overall, the picture suggests that machinery for bottled PET drinks and carbonated beverages will continue to drive the secondhand filler market in the coming years."},{"@ID":51
"PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 49 EVENT PREVIEW The Swiss Army knife for blowmoulders For almost two decades, the Swiss vision inspection specialist IMD has been supplying bottle inspection systems to well-known pharmaceutical brands for HDPE bottles. The Swiss have since developed advanced technology expertise in the field of line scan cameras. The combination of established and innovative technology has resulted in the IMDvista BOCO SCAN - a modular and versatile bottle inspection system, also suitable for PET containers. IMD will showcase the system at its booth at drinktec. IMD Hall A5 – Booth 130 Compact origins in HDPE pill bottle inspection It all began with the idea of packaging all vision inspection equipment for white HDPE pill bottles into one compact system. Many companies in the blow moulding industry face even tighter space restrictions than the closures and preforms manufacturers that IMD initially served. As a result, a minimal footprint was central to the design of the IMDvista BOCO. It can be fitted to an existing line simply by lifting it onto the customer’s existing conveyor. New versatile inspection system When IMD presented the BOCO SCAN concept demonstrator at the K show in 2019, a line scan camera was integrated for the first time. Line scan cameras generate images from thousands of columns of pixels, captured from the same angle. When combined with line illumination at an optimised angle, reflections on glossy PET and other materials are minimised. The result is a CAD-model-like image allowing the detection of defects which would otherwise be hidden. The scan image (left) has no reflections, revealing the upper defect invisible to regular cameras (right) In the following years, IMD ran a pilot installation with a pharmaceutical customer producing a wide variety of bottle designs. These bottles had varying surface finishes and material colours. The customer benefited from having a single bottle inspection system capable of detecting defects on both opaque and translucent or transparent materials. This includes PET, which had previously been highly challenging to inspect for defects due to its glossy surface. The pilot was a success, resulting in a production line that received zero endcustomer complaints. Modularity to match the inspection that blowmoulders need The technological advances have been combined with the years of experience gained from the pharmaceutical pilot project to develop a modular version of the BOCO SCAN. The main module houses the core line scan technology for the flexible side inspection. Along with all electronics and the HMI, it takes up less than 1m2 (10 square feet) of floor space. As IMD explains, additional neck inspections are available. These feature tightly integrated overhead cameras that check sealing surface quality and inspect the interior for choked necks or material blocking the bottle opening. Several development iterations followed after the pilot. IMD responded to customer feedback about the size of the original technology demonstrator. They introduced add-on modules which provide additional inspection perspectives, only taking up floor space where needed – staying true to the compact BOCO design philosophy. At drinktec, IMD will exhibit a BOCO SCAN featuring a bottle base inspection add-on with a side-grip conveyor. Other add-ons include a thin wall inspection and precise thread measurement. More specialised functions can be engineered on a project basis and integrated into add-on housings. www.imdvista.ch Scan technology allows inspecting transparent and opaque bottles on the same system. IMD will present the BOCO SCAN with a base inspection add-on module at drinktec 2025."},{"@ID":4
"EDITOUR PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 12 Sustainability in a compact mesh design with energy-saving servomotors 1 BLOW presents preform slides on magnetic tracks: This means that a completely new type of machine is being created in France. It will be interesting to see what advantages this new drive variant will bring for stretch blow moulding. Editour Interview with 1BLOW // April 4, 2025 We met: Benoît Sanchez, CEO, and Olivier Perche, Sales Director 1 BLOW emerged from the SBM builder ADS in 2010. Today, 1 BLOW still supplies spare parts and service for the old ADS systems. Currently, the company has a capacity of 50 systems per year and 40 employees with a turnover of 11 million euros. Up to 90% of the systems are exported. There are now 245 machines in operation worldwide. For Mr Olivier Perche, Sales Director, customer satisfaction comes first. It all started with the 2LO, a system with two cavities. The systems can be equipped for oval bottles and/or neck orientation or hot fill. The volume of the containers can be between 50ml and 30L. The “LAB” single-cavity system has become a reference machine for mould makers such as RödersTec and processors such as Resilux or Plastipak thanks to its wide range of setting options. In autumn, 1 BLOW plans to introduce a new machine concept in which the slides for the preforms rush along a magnetic track instead of being guided through the system by a chain. This allows the guide rail to run through the entire system and the preform slide to be moved at different speeds depending on requirements. For example, slowly in the oven, quickly on the free path to the blowing station and standing in the blowing station (picture above) until the blowing process is complete. The classic concept at 1 BLOW is based on chain conveyors and linear systems. This “Virtual Rotary Concept“ combines the advantages of rotating machines with those of linear machines without the entire blow moulding block physically rotating, as is the case with classic rotary machines. It is therefore a virtual rotation. Instead of a large turntable, 1 BLOW uses several stations that are permanently installed. Servo-electrically driven axes that perform movements (e.g. transporting, stretching, blowing) precisely and synchronously and over 90% rotating movements, e.g. during preform transport or blowing. As a result, the modular structure is very clear, format changes can be implemented quickly and maintenance is greatly simplified. Stretch blow moulds from all suppliers can be used in the machine. The modular design allows functions to be integrated that would otherwise be difficult to incorporate. For example, the preferential & offset neck heating. This technology kit produces opposing longitudinal heating bands to the preform to optimise production of oval or oblong bottles. This technology goes one step further by also allowing for these heated bands to be moved off-axis from the preform centreline; so that offset neck bottles can be produced. In addition to blowing hot fill bottles, neck orientation can also be realised. This technology kit puts all the neck finishes on each and every bottle to be in the same orientation. This is invaluable for containers that use a flip-top cap so that it aligns in the proper position for opening and pouring. The Sure Grip is certainly a special feature. This technology kit allows for the production of bottles with a hyperextended grip into the bottle that could not be produced in standard stretchblow moulding processes. It utilises software and hardware on the machine combined with a multi-staged mould insert system that allows for both opposing handle grip contours to be moved inward during the stretch-blow moulding process. www.1blow.com With a completely new design, the new development from 1 Blow presents the carriage solenoid drive technology. F.l.t.r.: Olivier Perche, Sales Director and Benoît Sanchez, CEO, in front of a LAB plant by Alexander Büchler Sponsors to date The 1 BLOW system adapted for wide mouth applications"},{"@ID":38
"EVENT PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 36 Energy-saving e-cap production cell ENGEL will showcase an automated production system for closure caps. At the heart of the cell is the all-electric e-cap 380 injection moulding machine with a clamping force of 3,800 kN. The application is designed to provide energy-efficient operation and consistent processing in closure cap manufacturing. The closures produced for United Caps comply with a widely used standard in the beverage industry. The notch of the tamper-evident band is formed in the mould and then folded inwards on the underside in a subsequent step. When opened for the first time, the ring separates from the cap body, providing a clear indication of whether the product has already been opened. Production takes place in a 48-cavity mould with a cycle time of 4 s. In the fully automated production cell, which is integrated into the ENGEL CC300 control unit, the 38mm caps are conveyed via a cooling conveyor with waterfall sorting to the folding station, where the lower edge of the band is bent inwards, ensuring a secure fit on the bottle neck. All-electric and efficient The e-cap machine series was specially designed for the production of beverage caps. It offers short cycle times, high reproducibility, and low energy consumption, says ENGEL. The all-electric drive technology enables dynamic and precise motion sequences, while the rigid toggle lever is claimed to ensure reliable force transmission. With various clamping force sizes and a compact design, e-cap machines are flexibly deployable and designed for continuous operation under high demands. As standard, the e-cap is equipped with the ENGEL Packaging package to increase performance. This includes a HIGH clamping unit optimised for very short cycle times, a reinforced, elevated moving platen, high-performance machine feet for stable and smooth operation, and high-performance injection units. The iQ motion control digital assistance system reduces cycle times by automatically optimising mould movements. Robust plasticising The exhibit already features the new 2465 injection unit in its premium version, which was designed for demanding high-performance applications in thin-wall injection moulding. It offers an almost 67% increase in injection speed. A dosing drive with a screw circumferential speed of up to 1m/s is used. Special emphasis was also placed on ease of maintenance: Easily accessible service modules and maintenance points minimise downtime in the event of servicing and increase overall equipment effectiveness (OEE). In combination with the new rotary slide shut-off nozzle, the injection unit is claimed to demonstrate high performance for applications requiring precise control of highly viscous materials at high injection pressure and with short cycle times. Process consistency & consistent cooling The iQ weight control digital assistance system analyses the injection process in real time and automatically adjusts the switchover point and holding pressure within a few hundredths of a second. This compensates for fluctuations in shot weight without manual intervention. The result is consistent part quality and reduced scrap, even when working with tight tolerance specifications, says the company. Additional process reliability is provided by a dry air hood over the mould and clamping unit. It prevents the formation of condensation by continuously supplying dry air. In this production cell, ENGEL is presenting the new e-flomo one cooling water distribution system for the first time, developed specifically for applications with high cooling water demand. The new control system regulates flow rate and temperature difference directly at the main connection of the mould cooling and is fully integrated into the machine control unit. This allows cooling processes to be not only precisely adjusted but also continuously monitored. The system enables targeted optimisation of the cooling water volume, automatically compensates for seasonal temperature fluctuations and thus reduces water consumption. www.engelglobal.com Engel Hall C6 – Booth 140 The ENGEL e-cap was consistently developed to meet the requirements of closure production. ENGEL’s new rotary slide shut-off nozzle enables short switching times at high flow rates. Slit-and-folded closures"},{"@ID":11
"9 NEWS PETplanet Insider Vol. 26 No. 09/25 Versalis and Acea Ambiente sign an agreement to promote advanced plastic recycling Versalis, Eni’s chemical company, and Acea Ambiente, a subsidiary of Acea operating in integrated waste management and energy recovery sectors, agreed a Memorandum of Understanding (MoU) signed by Adriano Alfani, CEO of Versalis, and Gabriele Di Cintio, CEO of Acea Ambiente. The agreement marks the beginning of a collaboration focused on advancing the circular economy through joint recycling initiatives that recover value from post-consumer and post-industrial plastics. The two companies will work together to analyse and select waste flows from Acea Ambiente’s facilities, with a view to assessing their suitability for Versalis’ recycling processes. The shared objective is to develop an integrated industrial supply chain, capable of producing highquality recycled plastics, also through potential investment in new plants and the optimisation of existing processes. The agreement also includes the joint assessment of chemical recycling solutions, including the Hoop technology, to recover value from plastic waste that cannot be recycled mechanically. www.versalis.eni.com CREATING FUTURE STANDARDS Japan’s leading Aseptic PET Filling System Provider. Our website Our solution high quality reliable technology safe & secure Hall B4 Booth 533 F.l.t.r.: The Memorandum of Understanding (MoU) signed by Adriano Alfani, CEO of Versalis, and Gabriele Di Cintio, CEO of Acea Ambiente."},{"@ID":45
"PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 43 EVENT PREVIEW Oil-free compressors live in action CompAir is presenting the new generation of its oil-free Ultima compressors, showcasing solutions designed for energy efficiency, sustainability, and operational reliability - specifically tailored to the demands of the food and beverage industry. The focus is on the next-generation oil-free Ultima compressors, which will be demonstrated live at the trade show. With the new Ultima series (55–110 kW), CompAir aims to set new standards in energy efficiency, reliability, and sustainability. The redesigned range features a housing that is up to 50% smaller, state-of-the-art control technology, and enhanced heat recovery. A key highlight is the ability to reuse up to 98% of the input energy for hot water generation via heat recovery. Compressed air management & remote monitoring Many traditional control systems are not designed to adapt in real time to fluctuating compressed air demand. CompAir’s Ecoplant replaces static control with a dynamic, AI-based system that monitors key performance indicators across the entire network and adjusts compressor setpoints accordingly, while automatically selecting the optimal operating mode. The system also enables easy identification and isolation of leaks. Condition monitoring can predict potential problems and provide early warnings to avoid costly downtime. This cloud-based management solution combines intuitive predictive maintenance - powered by smart algorithms - with proactive SAAS-based analytics and controls. It allows operators to monitor issues remotely from anywhere in the world. With instant maintenance alerts and a user-friendly one-click interface, response times are shortened, downtime is reduced, and production efficiency is sustainably increased, says CompAir. According to the company, dynamic monitoring of the compressed air system enables operators to make betterinformed decisions based on improved data. Ecoplant can also be customised to meet the specific requirements of each site, such as monitoring energy consumption and operating modes. Unlimited historical data is also available, allowing users to identify trends such as periods of inactivity or low demand across the entire system or for individual processes or compressors. www.compair.com CompAir Hall C5 – Booth 114"},{"@ID":2
"PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 15 EDITOUR separate business unit (IR-Clean) specifically for PET. With different IRD sizes, throughputs of 20 kg/h to 2.5 t/h can be realised - with initial moisture levels of up to 10,000 ppm. The material leaves the IR-Clean unit with a residual moisture content of less than 500 ppm and a purity that complies with US FDA specifications. Recycled PET flakes can be processed directly inline in the extruder into films and sheet for food contact. Since the requirements in the European Union are higher, the decontamination efficiency must be increased again for EFSA: a further dryer (finisher) is used after the IRD, which extends the residence time under temperature to increase the decontamination efficiency. In this configuration a cleaning efficiency of more than 95% can be achieved, allowing the use of up to 100% rPET in food packaging with a shelf life of 365 days at 25 °C. As a side effect, the residual moisture is reduced below 50 ppm. Advantages over conventional methods CEO Udo Gielen explains the differences from classic hot air or vacuum technology: “You don’t need any pipework, cooling, vacuum or compressed air for the process - just a power connection. This saves a lot of effort and makes the technology safer and simpler. The direct thermal coupling of the IR heat with the PET eliminates the diversions via the heating coil and air, which significantly increases efficiency.” Vertical integration as a strength Kreyenborg also attaches great importance to the high level of vertical integration at the Senden site: from the laser cutting system to separate halls for stainless steel and black plate through to final assembly - everything takes place on site. Around 400 IRD for plastics are now in use worldwide, of which around 70% are for PET. www.kreyenborg.com"},{"@ID":76
"27 TRADE SHOW PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net HALL PLAN PETpoint hall C6 B6 B6 C5 C5 AND&OR Demo Design And Moulds Amcor DENK MAKINE Resilux PETform Technologies Jihengfeng Precision Machinery Doga Pet MHT MHT 3P GULF GROUP SMF Maschinenfabrik 320 419 561 521 432 441 360 562 352 350 342 300 580 522 449 424 122 559 340 339 541 301 542 359 159 454 520 461 519 531 160 471 539 501 579 362 380 328 322 241 564 121 249 140 229 250 259 468 511 451 479 440 500 540 329 508 242 248 349 422 412 141 139 341 553 161 325 226 321 460 379 162 361 169 179 142 533 571 560 535 125 129 No.7+8 2025 www.petpla.net ' ,661 PETplanet LV UHDG LQ 162 FRXQWULHV 6XSSOLHUV RI VWDJH 6%0 PDFKLQHU\\ MARKETsurvey M A G A Z I N E F O R B O T T L E R S A N D B O T T L E - M A K E R S I N T H E A M E R I C A S , A S I A , E U R O P E A N D A L L A R O U N D T H E P L A N E T 11 . 08 . 25 FILLING Page 27 Page 20 Page 50 Page 31 EDITOUR Page 12 www.pet w pla net pla.net a net No.09 2025 www.petpla.net D 51178; ISSN: 1438-9452 PETplanet is read in 159 countries Filling equipment MARKETsurvey M A G A Z I N E F O R B O T T L E R S A N D B O T T L E - M A K E R S I N T H E A M E R I C A S , A S I A , E U R O P E A N D A L L A R O U N D T H E P L A N E T 08 . 09 . 25 EDITOUR PREFORMS Visit PETplanet at drinktec! Hall C6 Booth 580 PETpoint is a separate exhibition area at drinktec, dedicated solely to topics relating to PET bottles. PETpoint occupies hall C6 and half of hall C5."},{"@ID":61
"59 K 2025 PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net On-the-spot material analysis of plastics and textiles using mobile NIR spectroscopy Reliable on-the-spot material identification is essential to support decisionmaking in recycling, packaging development and quality control. trinamiX GmbH, a subsidiary of BASF SE, provides mobile Near-Infrared (NIR) spectroscopy solutions for on-the-spot identification of plastics and textiles. The solution can be used in sorting and quality processes as well as during the design of recyclable packaging. It identifies over 30 plastic types, including common consumer plastics like HDPE, LDPE, PP, PET and PVC, as well as engineering plastics like PA, ABS, PC and PLA. It also quantifies blends of polyethylene (PE) and polypropylene (PP). For textile applications, the solution identifies a wide range of fibre types, including cotton, polyester, polyamide (PA 6 and PA 6.6), acrylic, viscose, wool, silk and blends. This enables greater transparency in textile recycling and material flows. This system features a robust, portable NIR spectrometer, accompanied by an app that leverages sophisticated cloud-based data analysis, along with a customer portal for managing results, downloading reports, and exporting data. To meet the specific needs of recyclers, trinamiX offers a flexible solution that encompasses various configurations. Users can choose between a compact handheld device for quick on-the-go checks or a semi-automated setup that can be seamlessly integrated into a sorting table, allowing for automatically triggered scans for enhanced efficiency. trinamiX also supports packaging development with a focus on recyclability. With upcoming requirements under the EU’s Packaging and Packaging Waste Regulation (PPWR), packaging must be designed to be recyclable. NIR detectability plays a crucial role in enabling automated sorting of packaging materials. The solution allows packaging designers to evaluate NIR detectability early in the design phase – helping ensure that product designs meet recyclability requirements. In production and recycling environments, trinamiX Mobile NIR Spectroscopy Solution is used for mobile quality control of incoming and outgoing materials. It enables the verification of material specifications, supports non-conformance management, and provides traceable results for data-driven decisions. trinamiX Mobile NIR Spectroscopy trinamiX Mobile NIR Spectroscopy Solutions offer a compact system for on-site identification of plastics and textiles using near-infrared spectroscopy. The solution consists of a handheld NIR spectrometer, an app and cloud-based data analysis. Measurement results are displayed within seconds and can be accessed, managed and exported via a dedicated customer portal. The solution identifies more than 30 plastic types and a variety of textile materials and blends. It is available in various configurations: as a fully mobile, handheld device or as a semi-automated setup integrated into sorting processes. Thanks to its compact design and integrated cloud connectivity, the system enables efficient material analysis directly at the point of use. www.trinamixsensing.com TrinamiX - BASF SE Hall 5 Booth C21/D21 Enhancing polymers and elevating performance Diversified global manufacturer Milliken & Company will showcase its latest advancements in polymer additives and colourants designed to enhance sustainability benefits, performance, and aesthetics in plastic products. For more than 60 years, Milliken has leveraged the power of material science to deliver products designed for ultimate use efficiency while utilising fewer resources. This year at the K Show, the company will reveal the next stage in its innovation journey and demonstrate how they will be continuing to enhance polymers and elevate performance to shape the future. There wi l l be di fferent solut ions featured at the show. One of them is the Hyperform HPN Nucleating Agents: improve optical performance, isotropic shrinkage, and regrind quality of sheets and thermoformed PP parts. These performance additives deliver an improved balance in properties between stiffness and impact resistance while reducing energy use. The latest nucleating agent, Hyperform(R) HPN(R) 58ei will also be featured. This performance additive is suitable for food and beverage packaging, meat packaging, microwaveable food packaging, and electronics packaging. Attendees are also invited to join Milliken for a series of Tech Talks in Hall 6 at Gallery 61O-05 featuring industry experts discussing the company’s latest innovations and sharing valuable insights. Topics include driving advancements in plastics performance and manufacturing capabilities in collaboration with industry partners, all while prioritising sustainability. From clarifiers to colourants, concentrates and more, Milliken’s chemical products are designed to add value across industries, including agriculture, automotive, coatings, consumer goods, and packaging. Milliken is working with more than 30 partners in purposeful collaborations that will be on display at the K Show, and experts will be on hand to discuss the company’s full portfolio of chemical solutions. www.k2025.milliken.com Milliken Hall 6 Booth A27"},{"@ID":72
"EVENT PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 70 Plastics Recycling Show MEA 2025 The Plastics Recycling Show – Middle East and Africa will be held at the Dubai World Trade Centre, Dubai, United Arab Emirates (UAE) over three days from the September 15-17, 2025. This is the third annual edition of the show, which was first held in 2023. Dubai has been its permanent home. Previous events have attracted exhibitors and visitors from all over the world, with just over half of the 4,000 attendees from the Middle East and 10% from Africa. Visitors from Asia amounted to 30%. Between 100 and 120 exhibitor companies attend regularly. Enterprises from Europe made up just under 30% of stands at the 2024 show, followed by India with a fifth of the total, UAE and China with 12.9% each and businesses from the Kingdom of Saudi Arabia amounting to over six per cent. Representatives from Turkey, Qatar, Egypt and North America made up the balance. The next edition of the Show, scheduled for September 14-16, 2026, will again be held at its regular home in Dubai. In addition, a Plastics Recycling Show Middle East conference will be held in Riyadh, Kingdom of Saudi Arabia, in January 2026. The 2025 show will host the ceremony for the very first Plastics Recycling Awards Middle East and Africa and will also see the debut of the Circular Plastic Hub, which will enable companies a platform to display innovative products made from recycled plastic. The Plastics Recycling Show MEA is the only event in the region dedicated specifically to plastics recycling, which is gaining increasing attention across the Middle East and Africa. Key subjects likely to be discussed include the current very low level of recycling rates; the limited waste collection sorting systems infrastructure; and access to raw materials for recycling projects. Regional initiatives that are likely to gain attention include the Kingdom of Saudi Arabia’s aim to divert all municipal solid waste from landfill by 2030, and Dubai’s target of zero waste to landfill by 2030. Visitors to the show will have a chance to see how agencies and government investment arms are driving efforts to eliminate landfill use and build recycling infrastructure, how private companies are investing in material recovery facilities and recycling plants and to find out more about the Gulf Co-Operation Council’s (GCC) investigation of chemical recycling and the growing momentum for regulations that support recyclability standards, for product labelling and for food-grade recycled plastics. www.prseventmea.com Now featuring Virtual Navigator – achieve sustainability in every cycle XVLQJ VPDUW \t HɝFLHQW SURFHVV FRQWURO Process Pilot+® Agr’s Process Pilot+ system delivers an automated, predictive response tailored to your unique bottle design and blowmolder characteristics ensuring optimization, consistency and repeatability. Start producing your best product today as we push to change global packaging technology one solution at a time. | www.agrintl.com | +1.724.482.2163 ™ Visit us at 15-19 September 2025 Münich, Germany Stand C6-521"},{"@ID":20
"LABELLING PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 18 XLABL_RF, SIPA’s new roll-fed labelling technology Plastic wrap-around labels for a wide variety of bottles SIPA has developed a new labelling solution, designed with enhanced features to improve performance, precision, and user experience. The result is the new XLABL_RF roll-fed labelling machine, recently unveiled and soon to be presented at drinktec. It is designed to redefine the standards for labelling PET containers, offering an advanced solution for applying plastic wraparound labels to a wide variety of bottles. LABELLING The XLABL_RF is a rotary roll-fed labeller, designed to apply hot-melt glue to cylindrical and shaped PET bottles, whether full or empty. It is engineered to perform with accuracy at varying production speeds. Its flexibility makes it suitable for diverse applications in industries ranging from beverages to personal care, all while ensuring costefficiency. Key features The labeller is equipped with a cutting unit that performs more than 200 million cuts with durability. This results in fewer interruptions for blade adjustments, reducing downtime and ensuring consistent cuttingprecision. The cutting system, which requires no re-adjustment, delivers continuously flawless cuts, says SIPA. The labeller boasts brushless motion technology, with each station controlled by independent servomotors. This allows precise movement and ensures the machine operates seamlessly. The XLABL_RF also includes an optimised glue management system. With an external glue tank, operators can access the tank for refilling without halting the machine, while an efficient glue distribution system ensures minimal waste, summarises SIPA. Beyond performance, the labeller excels in its ability to handle a wide range of label materials and thicknesses at high speeds. Its quick changeover system is claimed to allow operators to switch between different formats in 5 to 10 minutes, thanks to intuitive guides and toolless access. The design enables space optimisation, with safety features like vertically sliding guards for easy access. Labelling station design The heart of the XLABL_RF lies in its labelling station. The reel support system features independent motor control and dual reels to enable continuous operation. The film tensioner and aligner employ active tension control and carbon fibre rollers to maintain perfect label alignment, even on reels that are imperfectly wound. The vacuum transfer drum enables smooth and precise label application, while the glue roller system dispenses glue, ensuring that labels are applied seamlessly from start to finish without any excess glue wastage. Designed with operators in mind The XLABL_RF incorporates a user-friendly 21.5-inch touchscreen HMI, which has been developed to offer an intuitive interface built on web technologies. This allows operators to navigate between functions, adjust settings, and monitor performance with ease. Whether changing a recipe or conducting routine maintenance, the machine is designed for quick, hassle-free operation, streamlining workflows and enhancing overall productivity, says SIPA. Ready for the future XLABL_RF is built for the future, using automation technology from the German company Beckhoff Automation to provide precise, real-time control. This integration with SIPA’s digital ecosystem enables predictive maintenance and enhances connectivity, allowing users to benefit from a smart, connected factory environment. The XLABL_RF is a roll-fed labelling machine designed for a range of PET bottles, from standard water bottles to more complex shapes. According to SIPA, it combines mechanical engineering with design features aimed at improving precision, flexibility, and reliability in modern bottling operations. www.sipasolutions.com SIPA Hall C6 – Booth 301"},{"@ID":18
"LABELLING PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 16 SMI solutions for Águas de Carvalhelhos Label-free bottles Carvalhelhos is a benchmark in the water sector in Portugal and one of the leaders in the export market. The Boticas-based company focuses on the environmental sustainability of its production processes. Therefore, the company chose a new EBS 8 KL ERGON stretch-blow moulder by SMI, for the production of new rPET containers without plastic labels. This eco-friendly solution eliminates the need for glue and additional paper or plastic materials, simplifying the recycling process and ensuring higher purity in recycled PET, SMI summarises. LABELLING 110 years of Carvalhelhos The origins of Águas de Carvalhelhos trace back to 1915, with the founding of Caldas Santas de Carvalhelhos. Since its founding, this Portuguese company has focused on quality and the production of naturally bottled mineral water. Anticipating shifts in consumer packaging trends, Águas de Carvalhelhos became one of the pioneers in Portugal to adopt PET plastic for food-grade containers. Recognising its potential early on, the company invested heavily in technology to support large-scale PET production. Today, Águas de Carvalhelhos continues to blend tradition with innovation. The introduction of new PET bottles, available in 0.33 L, 0.5 L, and 1.5 L formats, features a label-free design made possible by advanced moulds from SMIMEC, installed on the EBS 8 KL ERGON stretch-blow moulder. This process customises each bottle with an embossed Carvalhelhos logo and essential product information, including Braille, directly engraved onto the packaging, eliminating the need for paper labels and reaffirming the brand’s role as a pioneer in environmentally conscious solutions. SMI solutions for Águas de Carvalhelhos The Portuguese company has involved SMI for the supply of a new rotary stretch-blow moulding system from the EBS 8 KL ERGON series and for the study and development of new PET and rPET containers with and without plastic labels. Benefits to safeguard the environment Solutions that respect the environment, as they do not require the use of glue and paper or plastic labels, ensuring greater purity of the recycled PET material. The area dedicated to the label has been removed, eliminating the ribs typically found in traditional bottles. Therefore, a combination of embossed and debossed engravings on the bottle body provides additional space for the brand logo and essential product information, which would traditionally appear on a label. This approach also allows for the inclusion of information in braille. Management and control The solution supplied uses the so-called MotorNet System, which ensures the constant maintenance of the optimal processing parameters during the entire production cycle, allows the direct modification of the machine settings from the operator panel, simplifies format change operations and offers the possibility of temporarily disabling one or more moulds if necessary. The Posyc operator interface is simple and intuitive, ensuring quick parameter adjustment and facilitating routine and scheduled maintenance tasks. The EBS 8 KL ERGON stretch-blow moulder is also equipped with the latest generation of instruments to detect, monitor and compare the system’s energy consumption. Energy saving The stretch-blow moulder is equipped with a system of energy-efficient thermo-reflective panels in composite ceramic material, positioned both in front and behind the lamps, which allow uniform heat distribution. The stretch-blow moulding carousel is equipped with motorised stretch rods controlled by electronic drives, for precision operations and energy savings - no compressed air is needed, and the power consumption is lower than solutions with linear motors, says SMI. Production efficiency & flexibility The EBS 8 KL ERGON stretchblow moulder is equipped with highperformance valves and low dead volumes (-50%) reducing pre-blowing and blow moulding times. The blow moulding machine adopts a series of measures capable of reducing the level of wear of the components to the benefit of production efficiency, such as the gripper handling system based on springless preform grippers/bottles equipped with desmodromic cams and plastic bearings. Thanks to the preform feeding system equipped with adjustments by means of numerical position counters, format changeover operations are simple and fast. Even the format change operations, to switch from the production of traditional bottles to bottles without a label, are simple and fast as it is sufficient to replace the graft section in the mould. www.smigroup.it"},{"@ID":71
"EVENT PREVIEW PETplanet Insider Vol. 25 No. 0/24 www.petpla.net 48 Electronic volumetric valve for filling machines STM Group Hall A5 – Booth 502 Since the last drinktec, STM Group has delivered 32 complete filling lines for water, soft drinks, beer, oil, dairy products, and the fast-growing co-packing sector. At the upcoming exhibition, the company will highlight its latest advances in filling technology. A key development is the EVV VALVE – an electronic volumetric valve designed for high-precision filling of carbonated beverages. Based on Endress+Hauser’s beverage metering technology and electromagnetic valves, it guarantees virtually zero product loss and ensures consistent filling levels across every container, says the comapany. STM will also showcase its ARROW CAN EPV 14/2 ISO, a compact and versatile machine suitable for both bottling and canning of carbonated drinks and beer. Equipped with 14 electro-pneumatic filling valves, a 2-head capper, an integrated oxygen meter, and a CO2 injection system under the lid, it combines accuracy with flexibility to meet the needs of modern beverage producers – from craft to industrial scale. Built with high-quality components from GEA, Alfa Laval, B&R, Hamilton, Bonicomm, Bürkert, Balluff, SICK and SMC, the machine demonstrates STM’s focus on reliability and innovation. www.stm-pack.com"},{"@ID":78
"K 2025 PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 62 Efficient interplay of plastics recycling technologies Coperion, together with Herbold Meckesheim, will present their expertise in various plastics recycling applications at this year’s K show. The focus will be on Herbold Meckesheim’s technologies for mechanical processing of plastics waste. Coperion Hall 14 - Booth B19 Hall 9 - Booth B34 & FG/CE07 Open Area E07 “The power of plastics forum” On display will be the new T 150-300 mechanical dryer and the SMS 80-200 granulator. In the Open Area, Pavilion FG/CE07, visitors can witness the seamless interplay of all Coperion recycling technologies. On view will be a Herbold Meckesheim Hydrocyclone Stage, the ZSK FilCo filtration compounder, the ZS-B MEGAfeed side feeder, a Coperion K-Tron K3-V200 vibratory feeder, an S60 single screw feeder and the MechaTron flat bottom feeder. Also on display will be a mobile deodorisation unit for reliably removing unpleasant odours from recyclates. In addition to plastics recycling, Coperion specialises in plastic compounding technologies. These core competencies will be on display at booth B19 in hall 14. Filtration compounder In the Open Area, Pavilion FG/ CE07, Coperion will exhibit its new ZSK FilCo filtration compounder which enables recyclate filtering and subsequent compounding in one step. In comparison to two-step production lines, the ZSK FilCo is designed to handle the product gently and provide higher quality at significantly reduced energy consumption when recycling post-consumer waste and other highly contaminated polymers. Waste plastics in the form of regrind fibre pellets, film flakes or agglomerate with no pretreatment are introduced into a ZSK twin screw extruder where they are melted, homogenised and devolatilised. The melt is then fed through a filter, removing any contaminants. In the subsequent compounding process additives are introduced into the melt prior to pelletising the compound. To fully exploit the ZSK FilCo’s high performance, raw materials must be supplied at a constant rate with no intake limits. While this can be accomplished either by pelletising the waste plastic or regrind, or by using a compacting process, these are energy-intensive processes and increase both capital and operating costs. In contrast, the ZS-B MEGAfeed side feeder, on display in Pavilion FG/CE07, reliably feeds recycled materials with a bulk density as low as 20 kg/m³ into the ZSK FilCo and other ZSK extruders. This allows for recycling and compounding of lightweight, high-volume fibres and flakes at high throughputs. Seamless connection of bulk material handling and feeding technology Coperion is an expert in numerous feeding technologies that are claimed to stand out with their high accuracy and easy handling. Representative of this expertise, in Pavilion FG/CE07, Coperion will display a Coperion K-Tron K3-V200 vibratory feeder that excels in providing high-accuracy gravimetric feeding particularly for challenging materials, for example where smaller recyclates or flakes are being fed into the extrusion process. For light and fluffy, hard-to-feed materials such as PP or PET plastic film, Coperion will showcase the MechaTron FB (flat bottom) feeder, a gravimetric feeder ideal for high-capacity recycling operations. Also on display is the Coperion K-Tron S60 single screw feeder, and another feeder that provides high reliability. Coperion developed its ZRD rotary valve especially for plastics recycling processes. Together with the new drive technology, the design of the gap between the rotor and housing ensures reliable discharge of flakes. Entire lines from a single supplier At the show, Coperion will demonstrate how its various technologies work together through an all-encompassing 3D simulation. Visitors will gain insights into the operation of a complete system as well as the function of each individual component. All of Coperion’s components and technologies are claimed to be characterised by high throughput, good end-product quality and efficiency. For example, Coperion recently successfully commissioned chemical plastics recycling lines at two customer facilities, both capable of processing up to 6,000 kg/h. With the ZSK Filco filtration compounder, filtration and compounding take place in a single production step. In combination with the ZS-B MEGAfeed side feeder, the ZSK FilCo’s high performance is fully exploited."},{"@ID":23
"LABELLING PETplanet Insider Vol. 26 No. 09/25 www.petpla.net 21 HERMA introduces wash-off adhesives certifi ed for PET and HDPE packaging recycling Wash-off adhesives supporting sustainable packaging For PET and HDPE packaging choosing a suitable wash-off label is often the key to ensuring that a material can be recycled to a high standard. HERMA’s portfolio of wash-off self-adhesive materials have been developed and certified precisely for this purpose. The adhesive 72Hpw has been developed for use in plastics recycling, where it is intended to enable labels to separate from packaging made of PET and HDPE. “Our selfadhesive materials are developed so that they reliably enable labels to be separated from the appropriate packaging,” explains Dr Stefan Kissling, Head of Adhesive and Special Coatings at HERMA. “This is a key prerequisite for a closed plastics cycle.” Wash-off performance in PET and HDPE Independent testing by the CyclosHTP institute has certified the adhesive’s wash-off properties in multiple applications. For HDPE packaging, 72Hpw has been certified in combination with five different label materials, and it can be removed even in coldwash conditions. For PET packaging, twelve combinations with various label substrates, including paper, PE, and PP films, have been certified for recycling streams covering transparent PET bottles, other PET bottles, and PET trays. Additional assessments have been carried out by other organisations. RecyClass issued a letter of compatibility for one self-adhesive material, while the Dutch institute KIDV (Verpact) gave a positive evaluation of two PP films in connection with HDPE recycling. LABELLING Labels made from wash-off selfadhesive materials make HDPE and PET packaging a sought-after source of recycled material. (Image source: Bet_Noire / iStock) Here‘s where to find our Vision Inspection Systems Visit us IMD booth A5-130 Husky booth C5-421 Engel booth C6-140 Sumitomo Demag booth C6-160 PackSys Global booth C6-340 Netstal booth C6-361 Wittman Battenfeld booth C6-501 Availability and applications HERMA states that it is among the few suppliers currently offering certified wash-off label materials for both PET and HDPE packaging. Further products are still undergoing certification. The company also indicates that the 72Hpw adhesive is priced in line with standard adhesives and that many certified materials are stocked in common widths, which allows for relatively quick implementation by label printers and packaging users. HERMA will present its expanded portfolio of certified wash-off selfadhesive materials for the first time at Labelexpo in Barcelona. www.herma.com"},{"@ID":33
"31 EVENT PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net Material handling technologies Italian manufacturer Vetromeccanica will showcase its latest developments in container conveying and handling technologies, targeting the beverage and liquid food industries. The company offers solutions for PET, HDPE, glass, aluminium, and tinplate containers, with a portfolio that includes elevators, lowerators, accumulating systems, dividers, dryers, and cap sterilisers. Vetromeccanica’s equipment range is designed for both bottling lines and end-of-line processes, including palletisation. Among the systems on display will be an accumulation table featuring a patented (patent pending) trolley mechanism that enables format changes without the need to replace mechanical components. Operators can switch between container formats - such as round, square, or oval - by adjusting graduated handles, aiming to streamline changeover times and reduce operational complexity. The company also introduces a compact, high-speed container divider, capable of splitting single-file container flows into multiple exit lanes at speeds up to 80,000 bph. Engineered to handle containers with challenging shapes - including square, rectangular, and oval forms - the system uses carbon fibre moving parts and linear motor technology to enhance performance. Its features are claimed to combine flexibility and high productivity. Instead of traditional passive side barriers (flat guides or roller guides), the divider uses dynamic belts that move at the same containers speed, eliminating friction and excess space between the product and the barrier and ensuring active transfer. This approach is designed to improve accuracy and stability, particularly when handling lightweight or unstable bottles. The new divider will be demonstrated as an integrated part of a setup incorporating TableTop conveyors and accumulation systems configured for two different bottle formats. www.vetromeccanica.it Vetromeccanica Hall A5 – Booth 360"},{"@ID":54
"52 K 2025 PREVIEW PETplanet Insider Vol. 26 No. 09/25 www.petpla.net Dry ice blasting solutions for the plastics industry Cold Jet will be showcasing its dry ice blasting equipment with live demonstrations, all aligning with the exhibition’s central motto: “The Power of Plastics! Green-Smart-Responsible.” Experts will present Cold Jet machines live at the booth. A special highlight will be the opportunity for visitors to bring their own test pieces. The Colf Jet team will clean them directly on-site, to demonstrate the versatility and effectiveness of the technology. The Cold Jet Aero2 PCS Ultra and i³ MicroClean 2 The highlight of Cold Jet’s exhibition presence will be two state-of-the-art machines specifically designed to master the complex demands of the plastics industry. The Aero2 PCS Ultra excels with its patented Particle Control System (PCS), which allows precise adjustment of dry ice particle size from the finest 0.3mm up to robust 3.0mm. This unparalleled versatility is claimed to enable adaptation to every cleaning task – from very gentle treatment of delicate surfaces to aggressive removal of the most stubborn contaminants. For the plastics industry, this means a flexible solution for numerous applications, whether it is thorough cleaning of injection moulds, efficient de-flashing, or careful surface preparation before painting. Additionally, the integrated Smart functionality with IoT connectivity (Cold Jet CONNECT) enables intelligent process monitoring, contributing to further efficiency gains. As the next generation of precision cleaning, Cold Jet presents the i³ MicroClean 2. This machine is designed to combine power and efficiency in a lightweight and compact form. It is suitable for precisely cleaning fine details and hard-to-reach areas in complex plastic moulds. The machine is characterised by lower air consumption and reduced noise levels, contributing to a greener and more responsible working environment. Its precision is invaluable for highly complex moulds and sensitive applications where high quality and absolute cleanliness are crucial, says Cold Jet. Dry ice blasting Dry ice blasting offers an environmental advantage because it is a dry process, meaning no water or harmful chemicals are needed. As the dry ice sublimates completely into gas upon contact, there is no secondary waste generated. This directly supports “Zero Landfill” initiatives, cutting waste disposal costs and risks and contributing to greener, more responsible plastics production. Cold Jet explains that moulds can be cleaned hot and directly in the machine. This reduces cleaning times by up to 75% and reduces downtimes. Dry ice is non-abrasive and leaves no residue. This protects sensitive surfaces and the fine contours of moulds, significantly extending lifespan. www.coldjet.com Cold Jet Hall 11 Booth G12"}]}}
